Articles
In this work, an attempt was made to obtain a dispersion-reinforced composite material based on molybdenum using the method of spark plasma sintering. To prepare the powder mixture used a ball mill. The density of the alloy after sintering at a temperature of 1450 °C was ≈96.11% of theoretical. The mechanical properties of the alloy were σf,m=400 MPa, KS=8.84 kJ / м2, average microhardness – 233.5 HV 0.1. In the study of the microstructure, the presence of titanium and zirconium oxides and a uniform distribution of carbon over the volume of the alloy were found, but carbides in the material structure were not observed. After quenching in the structure, the alloying elements were dissolved in the molybdenum matrix, and molybdenum carbide was precipitated. In this case, the strength increased to σf,m=590 MPa, and the microhardness decreased slightly. The aging of the alloy led to a slight increase in the microhardness of the alloy and the precipitation of molybdenum carbides and complex carbides of non-stoichiometric composition.
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6. Grashchenkov D.V., Efimochkin I.Yu., Bolshakova A.N. High-temperature metal-matrix composite materials reinforced with particles and fibers of refractory compounds. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 318–328. DOI: 10.18577/2071-9140-2017-0-S-318-328.
7. Majumdar S., Sharma I.G. Development of Mo base TZM (Mo–0.5Ti–0.1Zr–0.02C) alloy and its shapes. BARC Newsletter, 2010, vol. 312, pp. 21–27.
8. Batiyenkov R.V., Bolshakova A.N., Efimochkin I.Yu. The problem of low-temperature plasticity of molybdenum and alloys based on it (review). Trudy VIAM, 2018, no. 3 (63), paper no. 02. Available at: http://www.viam-works.ru (accessed: April 11, 2019). DOI: 10.18577/2307-6046-2018-0-3-12-17.
9. Majumdar S., Kapoor R., Raveendra S. et al. A study of hot deformation behavior and microstructural characterization of Mo–TZM alloy. Journal of Nuclear Materials, 2009, vol. 385 (3), pp. 545–551.
10. Yavas B., Sahin F., Yucel O., Goller G. Preparation of Pre-Alloyed TZM Alloy with Addition of B4C by Using Spark Plasma Sintering. 6th International Conference on Materials Science and Technologies, 2016, pp. 75–76.
11. Torresillas San Millan R., Pinargote Solis N.V., Okunkova A.A., Peretyagin P.Yu. Fundamentals of the process of spark plasma sintering of nanopowders. Moscow: Tekhnosfera, 2014. 96 p.
12. ASTM B386-03. Standard Specification for Molybdenum and Molybdenum Alloy Plate, Sheet, Strip, and Foil. West Conshohocken: ASTM International, 2003, pp. 1–5.
13. Batienkov R.V., Efimochkin I.Yu., Khudnev A.A. The research of a specific electrical conductivity of Mo–W powder alloys obtained by SPS. Trudy VIAM, 2019, no. 7 (79), paper no. 06. Available at: http://www.viam-works.ru (accessed: October 01, 2019). DOI: 10.18577 / 2307-6046-2019-0-7-50-58.
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Along with the many advantages of epoxy polymers and, often, unique properties, they also have disadvantages. The most significant drawback of polymer composite materials based on epoxy binders is that they are easily susceptible to burning. Therefore, the use of flame retardants is a very effective method to prevent or reduce the intensity of the combustion process of epoxy polymers. Flame retardants are special additives that increase the resistance of various materials to combustion, acting by slowing down combustion and making it difficult to ignite the material. Among flame retardants for epoxy resins, reactive type additives are of particular interest, since they, unlike traditional heterogeneous additives (most often mineral fillers), do not create technological difficulties, and they do not significantly reduce the physical and mechanical characteristics of the initial composition. In the first part of the work, the combustion mechanism of polymeric materials and the main ways to increase the resistance to burning of polymers are considered. Traditional and new classes of reactive flame retardants based on halogenated and organophosphorus compounds are presented.
The second part of the work considers a wide range of various additives based on functionalized organophosphazenes, which have found application as flame retardantsfor epoxy resins, as well as compounds on the basis of nitrogen-containing organic compounds, which, when burned, emit a large amount of neutral, non-toxic gases. Also, there is presented a review of reactive type flame retardants based on silanes, siloxanes and silsesquioxanes. These compounds have great thermal stability, due to which they significantly reduce the amount of heat released during combustion and contribute to a decrease in combustibility. In addition, new epoxies based on modified thermostable, inflexible organic structures such as biphenyls or naphthalen
2. Kablov E.N. Chemistry in Aviation Materials Science. Rossiyskiy khimicheskiy zhurnal, 2010, vol. LIV, no. 1, pp. 3–4.
3. Podzhivotov N.Y., Kablov E.N., Antipov V.V., Erasov V.S., Serebrennikova N.Yu., Abdulin M.R., Limonin M.V. Laminated Metal-Polymeric Materials in Structural Elements of Aircraft. Inorganic Materials: Applied Research, 2017, vol. 8, pp. 211–221.
4. Barbotko S.L. Development of the fire safety test methods for aviation materials. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 516–526. DOI: 10.18577/2071-9140-2017-0-S-516-526.
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6. Merkulova Yu.I., Muhametov R.R. Development of a low-viscosity epoxy binder for processing by vacuum infusion. Aviacionnye materialy i tehnologii, 2014, no. 1, paper no. 39–41. DOI: 10.18577/2071-9140-2014-0-1-39-41.
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In the production of promising aircraft and a number of other types of equipment, the fight for reduction of mass-dimensional characteristics of parts without reduction of their strength becomes of particular importance. The use of PCM based on thermoplastic heat-resistant matrices such as polyethyrimide, polysulfone or polyether ketone can solve this problem in a large part of the cases.
Thermoplastic PCMs have almost unlimited storage life of prepregs, their production is environmentally safe, they show high impact resistance, matrix structure is weakly dependent on forming conditions, and their repair and recycling can be carried out much more easily than reactor-based PCMs.
The article is devoted to the development of polymer composite materials based on carbon fabrics of sarge weaving and polyester ether ketones.
For the manufacture of carbon plastics in the work used polyester ether ketones produced by England and China brands Victorx 90Р, and Zypek 550PF and 330UPF, film TK Lite manufactured by Austria.
Two technologies for obtaining TPKM have been tested - film and prepreg. It has been found that low fluidity polyether ketones are not desirable for the manufacture of carbon plastics because they do not provide for proper impregnation of the fiber with melt.
In order to assess the potential of obtained sheet carbon plastics as structural materials, studies were carried out on the defect of their structure and determination of strength characteristics of samples from normal and defective areas. It has been found that the dimensions of the fully and partially shaped areas of the sheet correlate with the dimensions of the press plates and the proportion of quality carbon plastic increases with the dimensions of the forming area. It is shown that the
2. Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
3. Komarov G.A. Status, prospects and problems of using PCM in technology. Polimernye materialy, 2009, no. 2, pp. 5–9.
4. Kerber M.L., Vinogradov V.M., Golovkin G.S. et al. Polymer composite materials: structure, properties, technology. St. Petersburg: Professiya, 2011, pp. 32–33.
5. Petrova G.N., Bader E.Ya. Structural materials based on reinforced thermoplastics. Rossiyskiy khimicheskiy zhurnal, 2010, vol. LIV, no. 1, pp. 30–40.
6. Nefedov N.I., Kondrashov E.K., Semenova L.V., Lebedeva T.A. Erosion-resistant coatings for protection of articles from polymer composite materials. Aviacionnye materialy i tehnologii, 2014, no. S3, pp. 25–27. DOI: 10.18577/2071-9140-2014-0-s3-25-27.
7. Kraev I.D., Shuldeshov E.M., Platonov M.M., Yurkov G.Yu. Composite materials combining acoustic and radio shielding properties. Aviacionnye materialy i tehnologii, 2016, No. 4 (45), pp. 60–67. DOI: 10.18577/2071-9140-2016-0-4-60-67.
8. Gunyaev G.M., Chursova L.V., Komarova O.A., Gunyaeva A.G. Constructional carbon the plastics modified by nanoparticles. Aviacionnye materialy i tehnologii, 2012, no. S, pp. 277–286.
9. Beider E.Ya., Petrova G.N., Izotova T.F., Gureeva E.V. Thermoplastic composite materials and foam polyimides. Trudy VIAM, 2013, no. 11, paper no. 01. Available at: http://www.viam-works.ru (accessed: January 20, 2020).
10. Bejder E.Ya., Petrova G.N. The thermoplastic binder for polymeric composite materials. Trudy VIAM, 2015, no. 11, paper no. 05. Available at: http://viam-works.ru. (accessed: January 20, 2020). DOI: 10.18577/2307-6046-2015-0-11-5-5.
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13. Sorokin A.E., Bejder E.Ya., Izotova T.F., Nikolaev E.V., Shvedkova A.K. Investigation of carbon fiber reinforced plastic on polyphenylenesulfide resin after accelerated and natural climatic test. Aviacionnye materialy i tehnologii, 2016, no. 3 (42), pp. 66–72. DOI: 10.18577/2071-9140-2016-0-3-66-72.
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Modern production engineering of repair of an aeronautics develops constantly and improved, therefore there are all new necessities for creation or development of already available bonding materials and the production engineering used at operative repair of aviation designs in the conditions of the maintaining organisations. Therefore in the given work features of production engineering of installation of time layered stoppers from an aluminium foil with a sticky layer (FSL) for time operative repair of an aeronautics in the conditions of aerodrome were observed. The carried out analysis of a condition of this point in question allowed to choose components for manufacturing of samples FSL, to complete production engineering of drawing of a glutinous layer on an aluminium foil which would secure conservation of its adhesive and technological properties not less, than 12 months from the date of manufacturing.
In the capacity of criterion sizing up a way of preparation of surfaces of the sample of a sheeting and the joint magnitude of adhesion of a glutinous layer to a surface of a repaired element is chosen. Researches showed that adhesion depends on force of clip FSL to a surface of an aluminium alloy and from a condition of the given surface, the greatest adhesion possesses FSL to a surface with an anodic covering.
For studying of agency pasted FSL on level of acoustical loadings on aluminium sheetings tests on measurement of level of a sound pressure and a noise sorbtion which showed decrease in level of a sound pressure in all range of geometrical frequencies were conducted. Accomplishments of the given work of research FSL besides conducted in a course showed, the stopper from three layers FSL considerably reduce growth rate of a fatigue crack in aluminium sheetings.
Thus, the spent comprehensive investigations of properti
2. Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
3. Podzhivotov N.Yu., Kablov E.N., Antipov V.V., Erasov V.S., Serebrennikova N.Yu., Abdulin M.R., Limonin M.V. Layered metal-polymer materials in aircraft structural elements. Perspektivnyye materialy, 2016, no. 10, pp. 5–19.
4. Grashchenkov D.V. Strategy of development of non-metallic materials, metal composite materials and heat-shielding. Aviacionnye materialy i tehnologii, 2017, No. S, pp. 264–271. DOI: 10.18577/2071-9140-2017-0-S-264-271.
5. Zhadova N.S., Tyumeneva T.Yu., Sharova I.A., Lukina N.F. Perspective technologies for field repair if aviation engineering. Aviacionnye materialy i tehnologii, 2013, no. 2, pp. 67–70.
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Properties, processing techniques and possible applications in «hot sections» of gas turbine engine of different structural high-temperature materials with an operating temperature higher than 1200 °С are highlighted. Composites with a multi-layered structure based on «ceramic/carbon», «ceramic/ceramic», «ceramic/metal» systems have demonstrated to be promising materials. Layer widths with low/high Young modules, their ratio and arrangement have a significant impact on the strength parameters. High-temperature composites with a multi-layered structure can have a «graceful failure» mode and higher toughness as compared to particle reinforced ceramic composites.
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The surface structure of reactive coatings based on a composition of refractory glasses of the BaO–Al2O3–SiO22 system and silicon tetraboride was studied using atomic force microscopy and scanning electron microscopy, depending on the conditions of heat treatment of coatings. The correlation of AFM and SEM results of the studied compositions of reactive coatings was revealed. Due to the transition to a visco-fluid state at the firing temperature with an increase in the firing duration, the surface roughness is reduced and does not depend on the initial relief of the protected substrate. A slight roughness of the coatings was revealed, the level of which is reduced as a result of firing in an oxidizing environment. The surface roughness of coatings is determined not only by the duration of formation at firing temperatures, but also by the phase composition of the coating compositions under study. The relief of the surface causes the presence of non-oxidized silicon tetraboride particles in the coatings, as well as a high-temperature modifying glass of the BaO–Al2O3–2SiO2 composition, which crystallizes under high-temperature exposure to form barium silicates. A key structural feature of reactive coatings is the preservation of under-oxidized silicon tetraboride particles in the glass matrix volume, which determines the high level of properties of reactive coatings. The dynamics shows the effectiveness of the selected modes of high-temperature firing of coatings, which results in obtaining a composite structure that is formed step by step. Each structural element in the composition of reactive coatings affects the firing temperature of the coatings and their temperature stability. During the operation of coatings, it is possible not only to preserve the Si–B covalent bond, but also to form new bonds between silicon tetraboride, bor
2. Kablov E.N., Solntsev S.S., Rosenenkova V.A., Mironova N.A. Modern multifunctional high-temperature coatings for nickel alloys, sealing metal materials and beryllium alloys. Novosti materialovedeniya. Nauka i tekhnika, 2013, no. 1, paper no. 05. Available at: http://www.materialsnews.ru (accessed: February 03, 2020).
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6. Ovsepyan S.V., Lukina E.A., Filonova E.V., Mazalov I.S. Formation of the Strengthening Phase during the High-Temperature Nitriding of Ni–Co–Cr Weldable Wrought Superalloy. Aviacionnye materialy i tehnologii, 2013, no. 1, pp. 3–8.
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This article presents investigations of the properties of ion-plasma wear-resistant coatings based on multicomponent titanium nitrides of the type (Ti–Al) N, (Ti–Zr) N, (Ti–Al-Mo) N deposited on the MAP-3 installation on structural steels EP517Sh, EP678, VKS- 170 in comparison with monocomponent TiN. The wear resistance and heat resistance of the applied coatings were studied at temperatures of 400 and 600 ° C. According to the results of wear resistance tests, it was found that a temperature of about 400 ° C is working for monocomponent titanium nitride, at this temperature multicomponent compositions do not have any advantage. When the test temperature rises to 600 °C, we see that individual multicomponent wear-resistant coatings (Ti–Al–Mo) N, (Ti–Zr) N have an advantage in wear resistance over simple TiN. Meanwhile, it was found that the (Ti–Zr) N coating has low heat resistance, due to the fact that the ZrN constituent in it is actively oxidized at temperatures above 450 °C. X-ray diffraction studies of coatings (Ti–Al–Mo) N, (Ti-Al) N showed the presence of the main phase TiN. In general, alloying titanium nitride with aluminum increases its wear resistance and heat resistance to temperatures of the order of 600 ° C; however, this only works if aluminum is present directly in the TiN solid solution at a concentration in the initial cathode of 6–7%. It was also established that the layered structure of a wear-resistant TiN–Ti–TiN coating based on titanium nitrides is more heat-resistant compared to a monolayer one, since the presence of a denser metal layer of titanium creates a barrier to oxygen. Analysis of the test results showed that the maximum temperature range for the use of multicomponent nitrides on structural steels as a wear-resistant coating is not more than 600–650 °C.
Coating type
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Academician I.N. Friedlander in his works outlined the prospect of using welded aluminium-lithium alloys instead of those traditionally used in the aircraft design in order to increase its weight efficiency, service life and reliability. However, conventional electrochemical processing techniques do not always allow these alloys to produce high quality, stable coatings.
The work carried out studies of plasma electrolytic coating formed using silicate-phosphate electrolyte on samples of sheet semi-finished product from aluminium-lithium alloy of 1441Т1. Studies were conducted to change the rate of growth of the coating over the oxidation time. Analysis of change of microhardness of coating and its electric resistance was also carried out.
Directly proportional dependence of the general thickness of the covering formed on samples from aluminum - a lithium alloy 1441Т1, from duration of plasma electrolytic oxidation for 165 minutes is established. It is thus established that the mechanism of growth of an oxide coating at an initial and final stage differs.
Results of research of microhardness of a covering on various time intervals of plasma electrolytic oxidation allowed to confirm assumptions of direct link of this indicator with chemical composition of an oxide coating. The maximum value of microhardness is reached by 120th minute and remains almost invariable at continuation of process of drawing, as well as mass % of the content of aluminum in a covering.
It has been found that reduction of volume defects in PEO coating over time of oxidation directly affects dielectric properties of samples surface. Breakdown resistance is almost directly proportional to the thickness of the coating formed, but after reaching 50 μm, there is a significant decrease in the rate of growth of the index.&
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21. Antipov V.V. Prospects for development of aluminium, magnesium and titanium alloys for aerospace engineering. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 186–194. DOI: 10.18577/2107-9140-2017-0-S-186-194.
22. Antipov V.V., Klochkova Yu.Yu., Romanenko V.A. Modern aluminum and aluminum-lithium alloys. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 195–211. DOI: 10.18577/2107-9140-2017-0-S-195-211.
23. Kablov E.N., Antipov V.V., Senatorova O.G. SIAL-1441 laminated aluminoglassplastics and cooperation with AIRBUS and TU DELFT. Tsvetnyye metally, 2013, no. 9, pp. 50–53.
24. Pavlovskaya T.G., Volkov I.A., Kozlov I.A., Naprienko S.A. Ecologically improved technology of aluminum alloys surface treatment. Trudy VIAM, 2016, no. 7, paper no. 02. Available at: http://viam-works.ru (accessed: February 17, 2020). DOI: 10.18577/2307-6046-2016-0-7-2-2.
25. Antipov V.V., Petrova A.P., Kozlov I.A., Fomina M.A., Volkov I.A. Influence of technological heatings and ways of surface preparation under pasting on mechanical properties of aluminum foil from alloy AMg2N. Trudy VIAM, 2018, no. 7 (67), paper no. 02. Available at: http://www.viam-works.ru (accessed: February 17, 2020). DOI: 10.18577/2307-6046-2018-0-7-10-24.
26. A method of obtaining a coating on aluminum alloys: pat. 2547983 Rus. Federation; filed 14.04.14; publ. 10.04.15.
27. A solution for sealing the anodic oxide coating of aluminum alloys: pat. 2447201 Rus. Federation; declared 05.04.11; publ. 10.04.12.
28. Alekseev A.V., Rastegaeva G.Yu., Pakhomkina T.N., Razmakhov M.G. Determination sulfur, carbon, nitrogen and oxygen in alloys of system Co–Fe–Co–B and Gd–Fe–Co–B. Trudy VIAM, 2019, No. 8 (80), paper No. 10. Available at: http://www.viam-works.ru (accessed: January 01, 2020). DOI: 10.18557/2307-6046-2019-0-8-90-97.
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42. Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
In the field of development of new paint and varnish materials the problem of replacement of chromate pigments with less toxic components, not conceding to them on anticorrosive properties is at present especially actual.
For ensuring anticorrosive protection of fixing connections, and also contact couples of combined designs of VIAM protective polymeric pastes VP-1 and VZP-1 have been developed. However these pastes contain toxic compounds of chrome in the structure.
For modifying of protective polymeric pastes the fillers, potentially capable to improve protective and other operational properties of coverings have been picked up at the general decrease in the contents of chromates as a part of paint material.
In this work influence of silicate fillers (microtalc and microwollastonite) on operational properties of coatings based on protective polymeric anticorrosive pastes VP-1 and VZP-1 with the lowered content of strontium chromates is investigated.
Influence of silicate fillers on protective properties of anticorrosive polymeric pastes with the lowered contents strontium chromate is investigated. By means of method of impedance spectroscopy it is established that partial replacement strontium chromate as a part of VZP-1 paste has allowed to increase protective properties of the coatings put on steel samples by microwollastonite. Partial replacement strontium chromate as a part of VP-1 paste has allowed to keep protective properties of coatings on steel samples at initial level. The received result can testify to availability of sinergy effect of microwollastonite in relation to anticorrosive pigments.
Hardness and adhesive durability of the coatings received on the basis of the protective polymeric pastes is investigated. Positive influenc
2. Kablov E.N., Startsev O.V., Medvedev I.M. Review of international experience on corrosion and corrosion protection. Aviacionnye materialy i tehnologii, 2015, no. 2 (35), pp. 76–87. DOI: 10.18577/2071-9140-2015-0-2-76-87.
3. Kuznetsova V.A., Semenova L.V., Kondrashov E.K., Lebedeva T.A. Paint-and-lacquer materials with a low content of harmful and design of polymer composite materials. Trudy VIAM, 2013, no. 8, paper no. 05. Available at: http://www.viam-works.ru (accessed: February 05, 2020).
4. Kablov E.N. Innovative development is the most important state priority. Metally Evrazii, 2010, no. 2, pp. 6–11.
5. Kalininskaya T.V., Drinberg A.S. Color pigments. Moscow: LKM-press, 2013, 360 p.
6. Sorokov A.V. Anticorrosive properties of synthetic manganese- and phosphonate-containing pigments and primers based on them: thesis, Cand. Sc. (Tech.). Kazan: Kazan. state technolog. univ., 2003, 118 p.
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8. Kablov E.N., Karimov S.A., Semenova L.V. Corrosion activity of carbon plastics and the protection of metal power structures in contact with carbon fiber. Korroziya: materialy, zashchita, 2011, no. 12, pp. 1–7.
9. Kuznetsova V.A., Semenova L.V., Shapovalov G.G., Chesnokov D.V. Polymeric compositions for protection against contact corrosion. Aviacionnye materialy i tehnologii, 2017, no. 4 (49), pp. 70–76. DOI: 10.18577/2071-9140-2017-0-4-70-76.
10. Kuznetsova V.A., Semenova L.V., Shapovalov G.G. Development trends in the field of anticorrosive polymeric systems for corrosion protection of fixing connections of contact couples of combined structures (review). Aviacionnye materialy i tehnologii, 2017, no. 1 (46), pp. 25–31. DOI: 10.18577/2071-9140-2017-0-1-25-31.
11. Gerasimova L.G., Skorokhodova O.N. Fillers for the paint industry. Moscow: LKM-press, 2010, 224 p.
12. Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
13. Nazarenko V.V. Anisotropic silicate fillers: special properties in coatings and coatings. Lakokrasochnyye materialy i ikh primeneniye, 2012, no. 1–2, pp. 25–33.
14. Akatieva L.V. The development of chemical and technological fundamentals of the processing of raw materials for calcium silicates and composite materials: thesis, Dr. Sc. (Tech.). Moscow: IONH RAS, 2014, 300 p.
15. Poluektova E.A. Wollastonite – a unique filler for paintwork materials. Lakokrasochnyye materialy i ikh primeneniye, 2012, no. 6, pp. 24–26.
16. Anticorrosive composition: pat. 2405012 Rus. Federation; filed 03.03.09; publ. 27.11.10.
17. Khasanova A.R. The effect of the modification of epoxy compositions by wollastonite on the hardness of materials for mechanical engineering. Mezhdunar. molodezh. nauch. konf. «XXIII Tupolevskiye chteniya (shkola molodykh uchenykh)». Kazan, 2017, pp. 373–376.
18. Koroboschikova T.S., Orlova N.A. Modeling the mechanical properties of a paint material filled with wollastonite. Lakokrasochnyye materialy i ikh primenenie, 2011, no. 1–2, pp. 62–64.
19. Gnedenkov S.V., Sinebryukhov S.L. Impedance spectroscopy in the study of charge transfer processes. Vestnik DVO RAN, 2006, no. 5, pp. 6–16.
20. Kozlova A.A., Kuznetsova V.A., Kozlov I.A., Naprienko S.A., Silaeva A.A. The effect of prolonged heating on the properties of protective coatings for aluminum alloy system Al–Si–Mg. Aviacionnye materialy i tehnologii, 2019, no. 2 (55), pp. 74–80. DOI: 10.18577/2071-9140-2019-0-2-74-80.
The paper presents a comparative analysis of the material of six carbide cutters made of WC-Co material. The structure of all samples is faceted tungsten carbide WC grains separated by layers of Co-binder. The studied samples are characterized by different chemical composition of carbon and inhibitor elements (Cr, V). The paper presents the calculated data of the optimal values of the carbon content, at which all carbon goes to the formation of WC grains. The inhomogeneity of the structure (clusters of large WC grains and "islands" of the Co-binder) is caused by deviations of the carbon content from the optimal value.
It is shown that the dependence between grain size and hardness is inversely proportional. Conversion of grain size to the specific fraction of the interfacial surface allows obtaining a direct relationship with the values of hardness. At the same time, the reduction of WC grain to 0,3 microns leads to a significant increase in the hardness of the material due to a strong increase in the interfacial surface of WC/Co.
The use of magnetic methods of structure estimation in order to reduce time costs is experimentally justified. The WC grain size and Co-phase fraction can be estimated by measuring the coercive force and saturation magnetization, and the value of the volume fraction of the Co-phase can be obtained directly from the measurements. The inverse dependence of WC grain size and coercive force is explained. The determining factor for the growth of coercive force is the increase in the proportion of interfacial boundaries WC/Co, which are the boundaries of the domains of the ferromagnetic Co-binder. In this case, the method is applicable only in the absence of porosity in the material, which can distort the measurement results.
In order to inhibit the growth of carbide grain, all manufacturers of carbide ma
2. Kablov E.N. Materials are the basis of any business. Delovaya slava Rossii, 2013, no. 2, pp. 4–9.
3. Kablov E.N. At the crossroads of science, education and industry. Ekspert, 2015, no. 15 (941), pp. 49–53.
4. Reva V.P., Onishchenko D.V., Petrov V.V. et al. Formation of VK8 hard alloy using tungsten carbide powder synthesized by mechanochemical technology. Novyye ogneupory, 2013, no. 7, pp. 39–43.
5. Chuvildiev V.N., Moskvicheva A.V., Boldin M.S. et al. Electropulse plasma sintering of nanostructured tungsten carbide and hard alloys based on it. Fizika tverdogo tela, 2013, no. 2, pp. 115–119.
6. reinforcing properties of ion-plasma coatings using plasma assisted deposition. Trudy VIAM, 2015, no. 7, paper no. 07. Available at: http://www.viam-works.ru (accessed: October 29, 2019). DOI: 10.18577/2307-6046-2015-0-7-7-7.
7. Matveev P.V., Budinovsky S.A. Influence of vacuum annealing on structure of ion-plasma coatings made with double aluminizing technology. Trudy VIAM, 2016, no. 3 (39), paper no. 08. Available at: http://www.viam-works.ru (accessed: October 29, 2019). DOI: 10.18577/2307-6046-2016-0-3-8-8.
8. Gorlov D.S., Skripak V.I., Muboyadzhyan S.A., Egorova L.P. The research of fretting-wear slip and ion-plasma coatings. Trudy VIAM, 2017, no. 3, paper no. 07. Available at: http://www.viam-works.ru (accessed: October 29, 2019). DOI: 10.18577/2307-6046-2017-0-3-7-7.
9. Gorlov D.S., Shhepilov A.V. Influence of surface roughness and abrasive wear on the damping capacity of the composition «alloy–coating». Trudy VIAM, 2017, no. 5, paper no. 11. Available at: http://www.viam-works.ru (accessed: October 29, 2019). DOI: 10.18577/2307-6046-2017-0-5-11-11.
10. Garcia J., Collado V.G., Blomqvist A., Kaplan B. Cemented carbide microstructures: a review. International Journal of Refractory Metals and Hard Materials, 2019, vol. 80, pp. 40–68.
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Growth of volumes of output of products from nonmetallic materials demands introduction in manufacture of products from them modern highly productive technologies. In this connection in the given work possibility of use of laser radiation for cutting details from organic glasses is considered, are spent comparative strength tests of samples received by means of laser and mechanical cutting. As results of researches on influence of thermal radiation laser beam cutting on residual pressure in plexiglass and in particular on it «silverfirmness» are resulted.
2. Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
3. Podzhivotov N.Yu., Kablov E.N., Antipov V.V., Erasov V.S., Serebrennikova N.Yu., Abdulin M.R., Limonin M.V. Layered metal-polymer materials in aircraft structural elements. Perspektivnyye materialy, 2016, no. 10, pp. 5–19.
4. Grashchenkov D.V. Strategy of development of non-metallic materials, metal composite materials and heat-shielding. Aviacionnye materialy i tehnologii, 2017, No. S, pp. 264–271. DOI: 10.18577/2071-9140-2017-0-S-264-271.
5. Sentyurin E.G., Mekalina I.V., Ajzatulina M.K., Isaenkova Yu.A. The history of aircraft materials of glass and polymer materials with special properties (To the 75th anniversary Laboratory of polymer materials with special properties). Aviacionnye materialy i tehnologii, 2017, No. 3 (48), pp. 81–86. DOI: 10.18577/2071-9140-2017-0-3-81-86.
6. Grigoryants A.G. Fundamentals of laser processing of materials. Moscow: Mashinostroyenie, 1989, 304 p.
7. Postnov V.I., Postnova M.V. The mechanics of processes for cutting polymer materials with a laser. Mekhanika i protsessy upravleniya: sb. nauch. tr. Ulyanovsk: Ulyanovskiy gos. tekhn. un-t, 2000, pp. 64–70.
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9. Golubenko Yu.V., Bondarev A.V., Ponomarenko K.V. Laser cutting of polymers and non-metallic composite materials. Tekhnologiya mashinostroyeniya, 2005, no. 10, pp. 57–59.
10. Postnov V.I., Postnov M.V., Postnov A.V. Study of the parameters of laser cutting of prepregs from organotissue. Sbornik materialov III Vseros. nauch.-prakt. konf. «Sovremennyye tekhnologii v mashinostroyenii». Penza: Privolzhskiy dom znaniy, 2000, pp. 35–38.
11. Kharitonov G.M., Yakovlev N.O., Mekalina I.V. Influence of physicomechanical characteristics of organic glasses on tension in aircraft glazing at aerodynamic heating. Aviacionnye materialy i tehnologii, 2015, no. S1, pp. 56–60. DOI: 10.18577/2071-9140-2015-0-S1-56-60.
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The article presents the features of the destruction of fibrous MCMs system Ti–SiC under cyclic loads under the review of foreign scientific and technical literature. Abroad, the MCMs system Ti–SiC is developed for critical aircraft engine parts, which must have high performance and long life. In this regard, the study of the reaction of a material to a mechanical load under cyclic loads is an integral part for predicting the life of parts.
The paper presents the main factors affecting the nature of fracture and the fatigue life of fibrous MCMs system Ti–SiC under cyclic loads with different asymmetry coefficients. The influence of fiber packing density, volumetric content, reinforcement patterns on the nature of fracture and the durability of fibrous MCMs system Ti–SiC is considered. It is noted that due to the mismatch of the thermal expansion coefficient of the matrix and the fibers, residual stresses are formed in the MCMs, which affect the subsequent reaction of the material to mechanical stress. This effect is especially reflected in alternating loads. It should be noted that the residual stresses in the MCMs at the “fiber–matrix” interface are lower in the MCMs with the hexagonal packing of the reinforcing fibers than wi th the square packing of the reinforcing fibers. It is shown that at a low volume content of fiber in the MCMs, the destruction of the material occurs with the predominance of crack propagation from reinforcing fibers; at a high volumetric fiber content, matrix alloy cracking predominates. It was revealed that the characteristic damage to the MCMs under cyclic loads are cracks at the fiber-matrix interface in the reaction layer, delamination of fibers from the matrix, delamination between layers with different fiber orientations, cracks in the matrix, transverse cracks in the fiber, slip bands.
The stages of destruction of fibr
2. Kablov E.N. What to make the future of? Materials of a new generation, technologies for their creation and processing – the basis of innovation. Krylya Rodiny, 2016, no. 5, pp. 8–18.
3. Kablov E.N., Valueva M.I., I.V. Zelenina, Khmelnitskiy V.V., Aleksashin V.M. Carbon plastics based on benzoxazine oligomers – perspective materials. Trudy VIAM, 2020, no. 1, paper no. 07. Available at: http://www.viam-works.ru (accessed: February 19, 2020). DOI: 10.18577/2307-6046-2020-0-1-68-77.
4. Grashchenkov D.V. Strategy of development of non-metallic materials, metal composite materials and heat-shielding. Aviacionnye materialy i tehnologii, 2017, No. S, pp. 264–271. DOI: 10.18577/2071-9140-2017-0-S-264-271.
5. Antipov V.V. Prospects for development of aluminium, magnesium and titanium alloys for aerospace engineering. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 186–194. DOI: 10.18577/2107-9140-2017-0-S-186-194.
6. Volkov A.M., Vostrikov A.V. Low-cycle fatigue resistance of PM Ni-base superalloys (review). Aviacionnye materialy i tehnologii, 2016, no. S1, pp. 74–79. DOI: 10.18577/2071-9140-2016-0-S1-74-79.
7. Chawla N., Chawla K.K. Metal Matrix Composites. N.Y.: Springer Sience+Business Media, 2006, pp. 351–379.
8. Doorbar P.J., Kyle-Henney S. Development of Continuously-Reinforced Metal Matrix Composites for Aerospace Applications. Comprehensive Composite Materials II, 2018, vol. 4, pp. 439–463.
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