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dx.doi.org/ 10.18577/2307-6046-2022-0-3-3-14

УДК 66.017

Obraztsova E.P., Titkova Yu.M., Donskih I.N.

HEAT-RESISTANT FIBERS AND NON-WOVEN MATERIALS BASED ON THEM FOR USE IN FILTER ELEMENTS OF GAS TURBINE ENGINES (review)

Presented an overview of heat-resistant fibers and nonwovens based on them. Their comparative characteristics, description, advantages and disadvantages for use as a basis for the use of afterburner regulators of gas turbine engines as part of air filters. The conclusion is made about the possibility of using nonwovens and the prospects for their application, as well as about a possible way to improve the characteristics of nonwovens to adapt to operating conditions at elevated and lowered temperatures.

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Reference list

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29. Timoshkov P.N., Sevastyanov D.V., Usacheva M.N., Khrulkov A.V. Existing and promising technologies for producing PAN fibers (review). Trudy VIAM, 2019, no. 11 (83), paper no. 08. Available at: http://www.viam-works.ru (accessed: December 1, 2021). DOI: 10.18577/2307-6046-2019-0-11-68-74.
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32. Ponomareva E.A., Kondrashov E.K., Minakov V.T., Polepkina N.A. Development of hydrophobization technological mode of the needle-punched nonwoven materials on the basis of heat resistant fibers. Aviacionnye materialy i tehnologii, 2014, no. S3. pp. 11–16. DOI: 10.18577/2071-9140-2014-0-s3-11-16.

dx.doi.org/ 10.18577/2307-6046-2022-0-3-15-26

УДК 620.1:53.093:53.096

Kurshev E.V., Lonskii S.L., Mekalina I.V.

INFLUENCE OF LONG CLIMATIC AGING ON MICROSTRUCTURE OF SURFACE OF ORGANIC GLASS IN SEMI-ARID AND SUBTROPICAL CLIMATE

Products from organic glasses are widely used in aviation engineering for different types of glazing which work in difficult operational conditions, for example, are exposed to influence of low and high temperatures, moisture, ultra-violet radiation, etc. These factors can influence operational reliability of organic glass. Now application of the oriented polymethyl methacrylate AO-120 organic glass is most widespread in designs of aviation glazing. In the real work results of research of microstructure of surfaces of the AO-120 or-ganic glass which has undergone long influence of atmospheric factors in different climatic zones of the USA (Arizona and Florida) are provided.

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Reference list

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dx.doi.org/ 10.18577/2307-6046-2022-0-3-27-34

УДК 678.067.5

Kolokoltseva T.V., Popov J.O., Usacheva M.N., Gromova A.A.

PREPREGS AND FIBERGLASS BASED ON VSR-3М BINDER AND FIBERGLASS FABRICS FOR USE IN HELICOPTER BLADES

Presents the main results on the development of glassfiber/epoxy fabric prepregs and composites based on epoxy resin VSR-3М and fiberglass woven fabrics T-25 (VMP)-78, T-10-14 and art. 120. The process of development of prepregs, technology of their manufacture at the impregnation plant, the choice of the main parameters of impregnation are described. Correct selection of impregnation parameters guarantees obtaining materials with the required properties. The results of studying the properties of prepregs obtained according to the selected technological modes and properties of fiberglass compocites are also presented.

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Reference list

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dx.doi.org/ 10.18577/2307-6046-2022-0-3-35-43

УДК 621.763

Mishkin S.I., Klimenko O.N., Kutsevich K.E.

DETERMINATION OF STICKINESS OF PREPREGS ON THE BASIS OF CARBON FILLERS THE SOUNDING METHOD

Results of work on determination of stickiness of the carbon prepregs developed in Research Center Kurchatovsky institut – VIAM are given. The method and the equipment for determination of stickiness of prepregs is described. The comparative analysis of stickiness of prepregs on different epoxy binders and structures of carbon fillers is carried out. The interrelation between stickiness and short-term impact of temperature on technological properties of semi-finished products is shown. Stickiness of the prepregs used for manufacturing of aviation products, using the automated laying is investigated.

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Reference list

1. Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
2. Kablov E.N. Materials of new generation and digital technologies of their processing. Vestnik Rossiyskoy akademii nauk. 2020, vol. 90, no. 4, pp. 331–334.
3. Raskutin A.E. Development strategy of polymer composite materials. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 344–348. DOI: 10.18577/2071-9140-2017-0-S-344-348.
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6. Grashchenkov D.V. Strategy of development of non-metallic materials, metal composite materials and heat-shielding. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 264–271. DOI: 10.18577/2071-9140-2017-0-S-264-271.
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11. Timoshkov P.N., Usacheva M.N., Khrulkov A.V. Stickiness and possibility of using prepregs for automated technologies (review). Trudy VIAM, 2018, no. 8 (68), paper no. 04. Availableat: http://www.viam-works.ru (accessed: November 15, 2021). DOI: 10.18577/2307-6046-2018-0-8-38-46.
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17. Orlov E.V., Gusev Yu.A., Khrulkov A.V., Korotkov I.A. Comparative analysis of stickiness determination methods of prepreg. Trudy VIAM, 2016, no. 7, paper no. 09. Available at: http://www.viam-works.ru (accessed: November 12, 2021). DOI: 10.18577/2307-6046-2016-0-7-9-9.
18. Budelmann D., Detampel H., Schmidt C., Meiners D. Interaction of process parameters and material properties with regard to prepreg tack in automated lay-up and draping process. Composites. Part A: applied science and manufacturing, 2019, vol. 117, pp. 308–316.
19. Kutsevich K.E., Tyumeneva T.Yu., Petrova A.P. Influence of fillers on properties of adhesive prepregs and PCM on their basis. Aviacionnye materialy i tehnologii, 2017, no. 4 (49), pp. 51–55. DOI: 10.18577/2071-9140-2017-0-4-51-55.
20. Mukhametov R.R., Petrova A.P. Thermosetting binders for polymer composites (review). Aviacionnye materialy i tehnologii, 2019, no. 3 (56), pp. 48–58. DOI: 10.18577/2071-9140-2019-0-3-48-58.
21. Gunyayeva A.G., Sidorina A.I., Kurnosov A.O., Klimenko O.N. Polymeric composite materials of new generation on the basis of binder VSE-1212 and the filling agents alternative to ones of Porcher Ind. and Toho Tenax. Aviacionnye materialy i tehnologii, 2018, no. 3 (52), pp. 18–26. DOI: 10.18577/2071-9140-2018-0-3-18-26.

dx.doi.org/ 10.18577/2307-6046-2022-0-3-44-53

УДК 66.017

Ilyukhina M.A., Timonin V.V.

RESEARCH OF OPERATING PROPERTIES OF RTV SILICONE SEALANTS AT ELEVATED TEMPERATURES (UP TO +400 °C) AND WAYS OF THEIR INCREASE

On the basis of a number of research works results on heat ageing of silicone sealants VIKSINT were received. Test results after heat ageing of plates of sealants and samples of the sealants brought on metal are presented. Temperature dependences of properties of sealants on speed and duration of thermal ageing are shown. Resources of work of sealants are defined at various temperatures. Ways of increase of operating properties of silicone sealants are considered.

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Reference list

1. Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
2. Kablov E.N. Chemistry in aviation materials science. Rossiyskiy khimicheskiy zhurnal, 2010, vol. LIV, noo. 1, pp. 3–4.
3. Kolobkov A.S. Polymer composite materials for various aircraft structures (review). Trudy VIAM, 2020, no. 6–7 (89), paper no. 05. Available at: http://www.viam-works.ru (accessed: November 2, 2021). DOI: 10.18577/2307-6046-2020-0-67-38-44.
4. Minasyan R.M. Silicone one-component adhesive-sealants. Vse materialy. Entsiklopedicheskiy spravochnik, 2010, no. 10, pp. 31–34.
5. Sharova I.A., Petrova A.P. Review of world adhesive and sealant conference (WAC-2012, France. Trudy VIAM, 2013, no. 8, paper no. 06. Available at: http://www.viam-works.ru (accessed: November 2, 2021).
6. Kablov E.N. VIAM: materials of new generation for PD-14. Krylya Rodiny. 2019, no. 7–8, pp. 54–58.
7. Raskutin A.E. Russian polymer composite materials of new generation, their exploitation and implementation in advanced developed constructions. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 349–367. DOI: 10.18577/2071-9140-2017-0-S-349-367.
8. Chigorina E.A., Arutyunyantc A.A., Bestaev M.V., Chigorina T.M., Abaev V.T. Organosiloksanovye glues-sealants with the increased physicomechanical properties. Klei. Germetiki. Tekhnologii, 2018, no. 1, pp. 24–27.
9. Gosh D., Khastgir D. Degradation and stability of polymeric high-voltage insulators and prediction of their service life through environmental and accelerated aging processes. ACS Omega, 2018, no. 3, pp. 11317–11330.
10. Savenkova A.V. Sealants with increased heat and frost resistance. Klei. Germetiki. Tekhnologii, 2008, no. 3, pp. 13–15.
11. Startsev V.O. Methods for studying the aging of polymer binders. Klei. Germetiki. Tekhnologii, 2020, no. 9, pp. 16–26.
12. Eliseev O.A., Glazov P.A., Ilyukhina M.A. Study of the kinetics of thermal decomposition of vulcanizates of low molecular weight organosilicon rubbers. Klei. Germetiki. Tekhnologii, 2015, no. 6, pp. 18–21.
13. Shitov R.O., Kitaeva N.S., Shiryakina Yu.M., Kurshev E.V. Research of influence of modifiers of varied nature on the thermo-oxidative stability of a model silicone binder. Trudy VIAM, 2020, no. 6–7 (89), paper no. 03. Available at: http://www.viam-works.ru (accessed: February 10, 2021). DOI: 10.18577/2307-6046-2020-0-67-19-28.
14. Lukina N.F., Petrova A.P., Kotova E.V. Heat-resistent adhesives used in aviation and space technique. Trudy VIAM, 2014, no. 3, paper no. 06. Available at: http://www.viam-works.ru (accessed: November 2, 2021). DOI: 10.18577/2307-6046-2014-0-3-6-6.
15. Kireev V.V., Dyachenko B.I., Rybalko V.P. Structure and thermo-oxidative transformations of polymethylsesquioxanes. Vysokomolekulyarnyye soyedineniya. Ser.: A, 2008, vol. 50, no. 4, p. 614.
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18. Neelova O.V., Gazzaeva R.A. Curing system for polyorganosiloxane compositions. Klei. Germetiki. Tekhnologii, 2016, no. 9, pp. 2–8.
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20. Kim Y., Joeng H., Lee K.W. Mechanical and Thermal Properties of Environmentally Benign Silicone Foam Filled with Wollastonite. Elastomers and Composites, 2020, vol. 55, no. 4, pp. 300–305.
21. Wong J.F., Chan J.X., Hassan A., Mohamad Z. Thermal and flammability properties of wollastonite-filled thermoplastic composites: a review. Journal of Materials Science, 2021, vol. 56, no. 2, pp. 1–40.
22. Liao Y., Weng Y., Wang J. Silicone rubber composites with high breakdown strength and dielectric loss based on polydopamine coated mica. Polymers, 2019, vol. 11, no. 12. DOI: 10.3390/polym11122030.
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24. Zubareva A.N., Utkin A.V., Mochalova V.M., Efremov V.P. Experimental study of spall strength of silicon rubber with microspheres under shock-wave action. Journal of Physics Conference Series, 2020, no. 1556, art. 012026. Available at: http://www.iopscience.iop.org (accessed: November 2, 2021). DOI: 10.1088/1742-6596/1556/012026.
25. Montazeri Sh., Ranjbar Z., Osati M. Preparation and characterization of a thermal barrier heat-resistant silicone coating. Progress in Color, Colorants and Coatings, 2020, vol. 15, pp. 65–73.
26. Zhang J., Jiang G., Tianhao H. et al. Synthesis and performance of polyurethane/silicon oxide nano-composite coatings. Science and Engineering of Composite Materials, 2019, vol. 26, is. 1, pp. 301–307.
27. Ivakhnenko Yu.A., Baruzdin B.V., Varrik N.M., Maksimov V.G. High-temperature fibrous sealing materials. Aviacionnye materialy i tehnologii, 2017, No. S, pp. 272–289. DOI: 10.18577/2071-9140-2017-0-S-272-289.

dx.doi.org/ 10.18577/2307-6046-2022-0-3-54-63

УДК 678.8

Ponomarenko L.A.

ABOUT WAYS OF STRUCTURE MODIFICATION OF A KNITTED FILLERS FOR POLYMERIC COMPOSITE MATERIALS (review)

Methods of modifying the structure of knitted fillers for the manufacture of polymer composite materials (PCM) are considered. The specific features of the use of tuck and float loops are described, the issues of the influence of additionally introduced threads of various compositions in the structure of knitwear on the mechanical properties of filler and PCM are considered. Special attention is paid to the rib type of interlacing of knitted fabrics, which, with a low density of filler, contributes to increasing the strength of the PCM.

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Reference list

1. Kablov E.N. New generation materials and digital technologies for their processing. Vestnik Rossiyskoy akademii nauk, 2020, vol. 90, no. 4, pp. 331–334.
2. Kablov E.N. Formation of domestic space materials science. Vestnik RFFI, 2017, no. 3, pp. 97–105.
3. Raskutin A.E. Russian polymer composite materials of new generation, their exploitation and implementation in advanced developed constructions. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 349–367. DOI: 10.18577/2071-9140-2017-0-S-349-367.
4. Kablov E.N., Kulagina G.S., Zhelezina G.F., Lonskii S.L., Kurshev E.V. Microstructure research of the unidirectional organoplastic based on Rusar-NT aramid fibers and epoxy-polysulfone binder. Aviacionnye materialy i tehnologii, 2020, no. 4 (61), pp. 19–26. DOI: 10.18577/2071-9140-2020-0-4-19-26.
5. Kurnosov A.O., Vavilova M.I., Melnikov D.A. Manufacturing technologies of glass fillers and study of effects of finishing material on physical and mechanical properties of fiberglass plastics. Aviacionnye materialy i tehnologii, 2018, no. 1 (50), pp. 64–70. DOI: 10.18577/2071-9140-2018-0-1-64-70.
6. Belinis P.G., Donetskiy K.I., Lukyanenko Yu.V., Rogozhnikov V.N., Mayer Yu., Bystrikova D.V. Volume reinforcing solid-woven preforms for manufacturing of polymer composite materials (review). Aviacionnye materialy i tehnologii, 2019, no. 4 (57), pp. 18–26. DOI: 10.18577/2071-9140-2019-0-4-18-26.
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10. Dusserre G., Balea L., Bernhart G. Elastic properties prediction of a knitted composite with inlaid yarns subjected to stretching: A coupled semi-analytical model. Composites. Part A: Applied science and manufacturing, 2014, no. 64, pp. 185–193. DOI: 10.1016/j.compositesa.2014.05.007.
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25. Ravandi M., Ahlquist S., Banu M. Numerical modeling of mechanical behavior of weft-knitted carbon fiber composites. 8th European conference for aeronautics and space science (EUCASS), 2019, pp. 1–8. DOI: 10.13009/EUCASS2019-811.
26. Haijun D., Jialu L., Ying S. et al. Electrothermal and interlaminar shear properties of weft knitted biaxial fabric/epoxy resin electrically heated composites. Acta Materiae Compositae Sinica, 2020, vol. 37, no. 8, pp. 1997–2004. DOI: 10.13801/j.cnki.fhclxb.20191129.001.
27. Truevtsev A.V., Tsobkallo E.S., Moskalyuk O.A. Polymer composite materials with knitted filler. Modern trends in the development of chemistry and technology of polymer materials: reports IV Intern. scientific conf. St. Petersburg, 2018, pp. 57–59.
28. Bazanova E.A., Truevtsev A.V. On the possibility of using knitwear as a filler for composites. Young scientists – the development of the national technological initiative (POISK), 2020, no. 1, pp. 21–23.
29. Truevtsev A.V., Tsobkallo E.S., Moskalyuk O.A. Structure and properties of composites with sunken-loop knit fabric filler. Fibre Chemistry, 2018, vol. 50, no. 4, pp. 325–331. DOI: 10.1007/s10692-019-09984-5.
30. Gunes K.S., Ince M.E., Icoglu H.I. Compressibility of weft knitted reinforcement fabrics from glass yarn. IOP Conference Series: Materials Science and Engineering, 2018, no. 460, pp. 1–6. DOI: 10.1088/1757 899X/460/1/012029.

dx.doi.org/ 10.18577/2307-6046-2022-0-3-64-74

УДК 620.18:621.762

Khudnev A.A., Batienkov R.V., Bolshakova A.N., Dvoretskov R.M.

STUDY OF THE FEATURES OF COMPACTION OF POWDER COMPOSITE MATERIALS BASED ON MOLYBDENUM USING SPARK PLASMA SINTERING

Composite dispersion-strengthened materials of the Mo–Ti–Zr–C and Mo–Hf–C systems were investigated in this work. Samples were obtained by powder metallurgy methods using mechanical alloying with subsequent compaction of as-received powder by a spark plasma sintering. It was found that the main strengthening phase in the obtained material of the Mo–Ti–Zr–C system is molybdenum oxide with titanium, zirconium and molybdenum dissolved in it. The material of the Mo–Hf–C system contains two types of reinforcing phase: molybdenum oxides and hafnium oxides. An increase in the sintering temperature by 200 °C did not lead to an increase in the density of materials, but led to the growth of grains and a carbide layer on the surface of the samples.

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Reference list

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2. Kablov E.N., Bondarenko Yu.A., Echin A.B. Development of technology of cast superalloys directional solidification with variable controlled temperature gradient. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 24–38. DOI: 10.18577/2071-9140-2017-0-S-24-38.
3. Kablov E.N., Bondarenko Yu.A., Kolodyazhny M.Yu., Surova V.A., Narsky A.R. Prospects for the creation of high-temperature heat-resistant alloys based on refractory matrices and natural composites. Voprosy materialovedeniya, 2020, no. 4, pp. 64–78.
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22. Batienkov R.V., Bolshakova A.N., Khudnev A.A., Kuznetsov B.Yu. Investigation of mechanical alloying of powder materials of the Mo–Ti–Zr–C and Mo–Hf–C systems. Metallurg, 2020, no. 11, pp. 93–99.
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dx.doi.org/ 10.18577/2307-6046-2022-0-3-75-90

УДК 621.318.2

Morgunov R.B., Korolev D.V., Valeev R.A., Piskorsky V.P.

LASER MODIFICATION OF RARE EARTH MAGNETIC ALLOYS (review)

Аnalyzes the physico-chemical processes in the laser processing of magnetic materials. It is shown that not only the duration of the laser pulse and its power (the main parameters usually taken into account when laser modification of the microstructure of the material), but also the wavelength, polarization of light can affect the result of laser processing. The local temperature caused by laser irradiation depends both on the size of the irradiated object, its chemical composition, heat capacity and thermal conductivity of the material, and on the rate of energy exchange between thermal reservoirs associated with the atomic, electron and spin subsystems of the magnet.

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Reference list

1. Korolev D.V., Piskorskii V.P., Valeev R.A., Bak-radze M.M., Dvoretskaya E.V., Koplak O.V., Morgunov R.B. Rare-earth RE–TM–B micromagnets engineering (review). Aviation materials and technology, 2021, no. 1 (62). paper no. 05. Available at: http://www.journal.viam.ru (accessed: October 11, 2021). DOI: 10.18577/2713-0193-2021-0-1-44-60.
2. Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
3. Kablov E.N. New generation materials and digital technologies for their processing. Vestnik Rossiyskoy akademii nauk, 2020, vol. 90, no. 4, pp. 331–334.
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5. Bäuerle D. Laser Processing and Chemistry. 4th ed. Berlin, Heidelberg: Springer-Verlag, 2011, p. 12. DOI: 10.1007/978-3-642-17613-5_1.
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8. Sridharan N., Cakmak E., List F.A. et al. Rationalization of solidification mechanism of Nd–Fe–B magnets during laser directed-energy deposition. Journal of Material Science, 2018, vol. 53, pp. 8619–8626.
9. Huber C., Sepehri-Amin H., Goertler M. et al. Сoercivity enhancement of selective laser sintered NdFeB magnets by grain boundary infiltration. Acta Materialia, 2019, vol. 172, рр. 66–77.
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19. Morgunov R.B., Koplak O.V., Talantsev A.D., Korolev D.V., Piskorskij V.P., Valeev R.A. The phenomenology of the magnetic hysteresis loops in multilayer microwires α-Fe/DyPrFeCoB. Trudy VIAM, 2019, no. 7 (79), paper no. 08. Available at: http://www.viam-works.ru (accessed: October 11, 2021). DOI: 10.18577/2307-6046-2019-0-7-67-75.
20. Koplak O.V., Kunitsyna E.I., Valeev R.A., Korolev D.V., Piskorskii V.P., Morgunov R.B. Ferromagnetic microwires α-Fe/(PrDy)(FeCo)B for micromanipulators and polymer composites. Trudy VIAM, 2019, no. 11 (83), paper no. 7. Available at: http://www.viam-works.ru (accessed: October 11, 2021). DOI: 10.18577/2307-6046-2019-0-11-60-67.
21. Korolev D.V., Stolyankov Yu.V., Piskorsky V.P., Valeev R.A., Bahmetiev M.V., Dvorez-kaya E.V., Koplak O.V., Morgunov R.B. Magnetic properties and magnetic strip domains in micro stripes PrDyFeCoB. Aviation materials and technologies, 2021, no. 3 (64), paper no. 08. Available at: http://www.journal.viam.ru (accessed: October 11, 2021). ). DOI: 10.18577/2713-0193-2021-0-3-86-93.
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25. Ovcharenko S.V., Yakushenkova P.O., Ilyina N.A., Brekhova K.A., Semenova E.M., Vus Ankhua, Mishina E.D. Ultrafast switching of the magnetic state of a medium by a single femtosecond laser pulse in DyFeCo films. Fizika metallov i metallovedenie, 2019, vol. 120, no. 9, pp. 899–904.
26. Kalashnikova A.M., Kozub V.I. Exchange scattering as the driving force for ultrafast all-optical and bias-controlled reversal in ferrimagnetic metallic structures. Physics Review B, 2016, vol. 93, pp. 054424.
27. Shelukhin L.A., Pertsev N.A., Scherbakov A.V. et al. Laser-Induced Magnetization Precession in Individual Magnetoelastic Domains of a Multiferroic Co40Fe40B20/BaTiO3 Composite. Physical Review Applied, 2020, vol. 14, pp. 034061.
28. Ellis O.A.M., Fullerton E.E., Chantrell R.W. All-optical switching in granular ferromagnets caused by magnetic circular dichroism. Scientific Reports, 2016, vol. 6, p. 30522.
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32. Kolb T., Huber F., Akbulut B. et al. Laser Beam Melting of NdFeB for the production of rare-earth magnets. 6th International Electric Drives Production Conference (EDPC), 2016, pp. 34–40. DOI: 10.1109/EDPC.2016.7851311.

dx.doi.org/ 10.18577/2307-6046-2022-0-3-91-101

УДК 678.83

Kan A.Ch., Kulagina G.S., Ayupov T.R., Zhelezina G.F.

THE INFLUENCE OF ENVIRONMENTAL FACTORS ON THE CHARACTERISTICS OF ANTIFRICTION ORGANOPLASTY ORGALON AF-1M

The influence of climatic factors, water and industrial fluids on the strength of the connection of antifriction organic plastics with a metal base is investigated. It was found that the preservation of the shear strength of the binder AFK-101 and the strength when peeling the organic plastics from the metal substrate are 60–82 % after prolonged exposure in these environments, which indicates the reliability of the connection of the antifriction organic plastics with the metal substrate in the composition of heavily loaded plain bearings during operation under the influence of environmental factors

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Reference list

1. Kablov E.N., Startsev V.O. Climatic aging of polymer composite materials for aviation purposes. I. Evaluation of the influence of significant factors of influence. Deformatsiya i razrusheniye materialov, 2019, no. 12, pp. 7–16.
2. Mukhametov R.R., Petrova A.P., Ponomarenko S.A. Anti-adhesive coatings and their properties. Trudy VIAM, 2018, no. 12 (72), paper no. 10. Available at: http://www.viam-works.ru (accessed: November 16, 2021). DOI: 10.18577/2307-6046-2018-0-12-88-96.
3. Silaeva A.A., Kuznetsova V.A., Zheleznyak V.G., Kurshev E.V. Research of adhesion and adhesive durability of functional paint coatings for protection of polimer composite surface. Trudy VIAM, 2021, no. 9 (103), paper no. 06. Available at: http://www.viam-works.ru (accessed: November 16, 2021). DOI: 10.18577/2307-6046-2021-0-9-59-66.
4. Kulagina G.S., Korobova A.V., Ilichev A.V., Zhelezina G.F. Physical and physico-mechanical properties of antifriction organoplastics based on combined fabric filler and epoxy binder. Trudy VIAM, 2017, no. 10 (58), paper no. 08. Available at: http://www.viam-works.ru (accessed: November 16, 2021). DOI: 10.18577/2307-6046-2017-0-10-8-8.
5. Solomentseva A.V., Fadeeva V.M., Zhelezina G.F. Antifriction organoplastics for heavy loaded sliding friction units of aircraft structures. Aviacionnye materialy i tehnologii, 2016, no. 2, pp. 30–34. DOI: 10.18577/2071-9140-2016-0-2-30-34.
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11. Kablov E.N., Startsev O.V. The basic and applied research in the field of corrosion and ageing of materials in natural environments (review). Aviacionnye materialy i tehnologii, 2015, no. 4 (37), pp. 38–52. DOI: 10.18577/2071-9140-2015-0-4-38-52.
12. Kablov E.N., Startsev V.O. Systematical analysis of the climatics influence on mechanical properties of the polymer composite materials based on domestic and foreign sources (review). Aviacionnye materialy i tehnologii, 2018, no. 2 (51), pp. 47–58.
13. Kablov E.N., Startsev V.O., Krotov A.S., Kirillov V.N. Climatic aging of aviation composite materials. III. Significant factors of aging. Deformatsiya i razrusheniye materialov, 2011, no. 1, pp. 34–40.
14. Petrova A.P., Malysheva G.V. Adhesives, adhesive binders and adhesive prepregs: textbook. Ed. E.N. Kablov. Moscow: VIAM, 2017. 472 p.
15. Kablov E.N. Materials for aerospace engineering. Vse materialy. Entsiklopedicheskiy spravochnik, 2007, no. 5, pp 7–27.
16. Kablov E.N. Materials and chemical technologies for aviation equipment. Vestnik Rossiyskoy akademii nauk, 2012, vol. 82, no. 6, pp. 520–530.
17. Gulyaev A.I., Medvedev P.N., Sbitneva S.V., Petrov A.A. Experimental research of «fiber–matrix» adhesion strength in carbon fiber epoxy/polysulphone composite. Aviacionnye materialy i tehnologii, 2019, no. 4 (57), pp. 80–86. DOI: 10.18577/2071-9140-2019-0-4-80-86.
18. Kablov E.N., Kulagina G.S., Zhelezina G.F., Lonskii S.L., Kurshev E.V. Microstructure research of the unidirectional organoplastic based on Rusar-NT aramid fibers and epoxy-polysulfone binder. Aviacionnye materialy i tehnologii, 2020, no. 4 (61), pp. 19–26. DOI: 10.18577/2071-9140-2020-0-4-19-26.
19. Anisimov A.V., Bakhareva V.E., Balyshko I.V. et al. Characteristics of organoplastics based on a phenol matrix and oxolane fiber. Voprosy materialovedeniya, 2006, no. 2, pp. 113–118.
20. Yakovlev A.L., Nochovnaya N.A., Putyrskij S.V., Krohina V.A. Titanium-polymer laminated materials. Aviacionnye materialy i tehnologii, 2016, no. S2, pp. 56–62. DOI: 10.18577/2071-9140-2016-0-S2-56-62.

10.

dx.doi.org/ 10.18577/2307-6046-2022-0-3-102-120

УДК 621.924.93

Dyshenko V.S., Donetskiy K.I., Minibaev M.I., Ablyaz T.R., Shlykov E.S., Shiryaev V.V.

METHODS OF MECHANICAL AND ELECTRICAL DISCHARGE MACHINING OF POLYMER COMPOSITE MATERIALS (review)

Polymer composite materials (PCM) are increasingly being used in various industries. At the same time, knowledge of PCM processing is needed in order not to negate these advantages. An overview of traditional PCM processing methods is presented: cutting with abrasive wheels with and without cooling, milling on a numerically controlled machine, as well as such unconventional methods as: abrasive water jet cutting (AWG) and electrical discharge machining (EDM). Technological features, comparison of cutting modes are described and technological techniques are disclosed.

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Reference list

1. Kablov E.N. Marketing of materials science, aircraft building and industry: present and future. Direktor po marketingu i sbuty, 2017, no. 5–6. pp. 40–44.
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3. Kablov E.N. VIAM: new generation materials for PD-14. Krylya Rodiny, 2019, no. 7–8, pp. 54–58.
4. Kablov E.N., Sagomonova V.A., Sorokin A.E., Tselikin V.V., Gulyaev A.I. Study of the structure and properties of a polymer composite material with an integrated vibration-absorbing layer. Vse materialy. Encyklopedicheskiy spravochnik, 2020, no. 3, pp. 2–9.
5. Kablov E.N., Valueva M.I., Zelenina I.V., Khmelnitskiy V.V., Aleksashin V.M. Carbon plastics based on benzoxazine oligomers – perspective materials. Trudy VIAM, 2020, no. 1, paper no. 07. Available at: http://www.viam-works.ru (accessed: December 1, 2021). DOI: 10.18577/2307-6046-2020-0-1-68-77.
6. Kondrashov S.V., Shashkeev K.A., Petrova G.N., Mekalina I.V. Constructional polymer composites with functional properties. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 405–419. DOI: 10.18577/2071-9140-2017-0-S-405-419.
7. Timoshkov P.N., Goncharov V.A., Usacheva M.N., Khrulkov A.V. The development of automated laying: from the beginning to our days (review). Part 1. Automated Tape Laying (ATL). Aviation materials and technologies, 2021, no. 2 (63), paper no. 06. Available at: http://www.journal.viam.ru (accessed: October 5, 2021). DOI: 10.18577/2713-0193-2021-0-2-51-61.
8. Sidorina A.I. Multiaxial carbon fabrics in the products of aviation technology (review). Aviation materials and technologies, 2021, no. 3 (64), paper no. 10. Available at: http://www.journal.viam.ru (accessed: October 11, 2021). DOI: 10.18577/2713-0193-2021-0-3-105-106.
9. Bolshakov V.A., Solodilov V.I., Korokhin R.A., Kondrashov S.V., Merkulova Yu.I., Dyachkova T.P. Research of crack resistance of polymeric composite materials fabricated by infusion using various concentrates on the basis of modified CNT. Trudy VIAM, 2017, no. 7 (55), paper no. 9. Available at: http://www.viam-works.ru (accessed: December 1, 2021). DOI: 10.18577/2307-6046-2017-0-7-9-9.
10. Kerber M.L., Vinogradov V.M., Golovkin G.S. et al. Polymer composite materials: structure, properties, technology: textbook. St. Petersburg: Professiya, 2008, 560 p.
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12. Vashukov Yu.A. Technology of rocket and aerospace structures from composite materials:a multimedia educational module. Electronic, text and graph. dates (3766 KB, printed version 185 pages). Samara, 2012. CD-R.
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14. Tokarev D.I., Matygulina E.V. Machining of plastics: textbook. Perm: Publishing House Perm Nat. Research Polytech. University, 2019, 71 p.
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16. Tikhomirov R.A., Nikolaev V.I. Mechanical processing of plastics. Leningrad: Mashinostroenie, 1975, 208 p.
17. Piece B.P. Machining of plastics: handbook. Moscow: Mashinostroenie, 1987, 152 p.
18. Yaroslavtsev V.M. Machining of polymer composite materials: textbook. Moscow: Publ. house of MSTU im. N.E. Bauman, 2012, pp. 32–58.
19. Minibaev M.I., Raskutin A.E, Goncharov V.A. Peculiarities of technology production specimens of PCM on CNC machines (review). Trudy VIAM, 2019, no. 1 (73), paper no. 11. Available at: http://www.viam-works.ru (accessed: October 11, 2021). DOI: 10.18577/2307-6046-2019-0-1-105-114.
20. Sheikh-Ahmad J.Y. Machining of Polymer Composites. Springer Science Business Media, 2009, 307 p.
21. Zeng J., Kim T.J. Development of an abrasive water jet kerf cutting model for brittle materials // Jet Cutting Technology. Fluid Mechanics and Its Applications. Dordrecht: Springer, 1992, vol. 13. pp. 483–501. DOI: 10.1007/978-94-011-2678-6_33.
22. Dyshenko V.S., Raskutin A.E., Donetskskii K.I., Karavaev R.Yu. Hydroabrasive cutting of carbon plastic based on woven preforms. Tekhnologii i kachestvo, 2018, no. 2 (40), pp. 32–36.
23. Ablyaz T.R., Shlykov E.S., Muratov K.R. Improving the Efficiency of Electrical Discharge
Machining of Special-Purpose Products with Composite Electrode Tools. Materials, 2021, vol. 14, is. 20, art. 6105. DOI: 10.3390/ma14206105.
24. Ablyaz T.R., Shlykov E.S., Muratov K.R., Sidhu S.S. Analysis of Wire-Cut Electro Discharge Machining of Polymer Composite Materials. Micromachines, 2021. vol. 12, is. 5, art. 571. DOI: 10.3390/mi12050571.
25. Hsissou R., Benhiba F., Echihi S. et al. New epoxy polymer composites as a potential anticorrosive coatings for carbon steel in 3.5 % NaCl solution: Experimental and computational approa-ches. Chemical Data Collections, 2021, vol. 31, art. 100619. DOI: 10.1016/j.cdc.2020.100619.
26. Hsissou R., Bekhta A., Dagdag O. et al. Rheological properties of composite polymers and hybrid nanocomposites. Heliyon, 2020, vol. 6, is. 6, art. e04187. DOI: 10.1016/j.heliyon.2020.e04187.
27. Thomason J. A review of the analysis and characterization of polymeric glass fibresizings. Polymer Testing, 2020, vol. 85, art. 106421. DOI: 10.1016/j.polymertesting.2020.106421.
28. Gunyayeva A.G., Sidorina A.I., Kurnosov A.O., Klimenko O.N. Polymeric composite materials of new generation on the basis of binder VSE-1212 and the filling agents alternative to ones of Porcher Ind. and Toho Tenax. Aviacionnye materialy i tehnologii, 2018, no. 3 (52), pp. 18–26. DOI: 10.18577/2071-9140-2018-0-3-18-26.

11.

dx.doi.org/ 10.18577/2307-6046-2022-0-3-121-134

УДК 620.193+620.197

Zavarzin S.V., Oglodkov M.S., Chesnokov D.V., Kozlov I.A.

HOT CORROSION AND PROTECTION OF MATERIALS OF GAS TURBINE ENGINES (review)

In this paper, we consider the issues of the mechanism of hot corrosion. The analysis of modern methods of laboratory research of corrosion processes occurring at elevated temperatures is carried out. A significant part of the work is devoted to modern technology of protection against corrosion of metallic materials. The development of technologies for slurry, chemical, pyrochemical, electrochemical and sol-gel coatings, as well as methods of diffusion saturation of the surface, is relevant today. Nevertheless, the technology of ion-plasma treatment is the most effective method of applying protective coatings.

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Reference list

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31. Kablov E.N., Muboyadzhyan S.A., Budinovsky S.A., Lutsenko A.N. Ion-plasma protective coatings for blades of gas turbine engines. Metally, 2007, no. 5, pp. 23–34.
32. Kablov E.N., Nikiforov A.A., Demin S.A., Chesnokov D.V., Vinogradov S.S. Promising coatings for corrosion protection of carbon steels. Stal, 2016, no. 6, pp. 70–81.
33. Solncev S.S., Denisova V.S., Rozenenkova V.A. Reaction cure – the new direction in technology ofhigh-temperature composite coatings and materials. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 329–343. DOI: 10.18577/2071-9140-2017-0-S-329-343.
34. Goncharov B.E., Sipatov A.M., Cherkashneva N.N., Pleskan A.Yu., Samokhvalov N.Yu., Vaganova M.L., Sorokin O.Yu., Solntsev St.S., Evdokimov S.A. Studies of thermal shock resistance of an anti-oxidation coating for a multi-layered ceramic composite. Aviation materials and technologies, 2021, no. 4 (65), paper no. 06 (accessed: December 3, 2021). DOI: 10.18577/2713-0193-2021-0-51-58.
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43. Muboyadzhyan S.A., Budinovskij S.A. Ion-plasma technology: prospective processes, coatings, equipment. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 39–54. DOI: 10.18577/2071-9140-2017-0-S-39-54.
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45. Budinovskij S.A., Muboyadzhyan S.A., Gayamov A.M., Kosmin A.A. Development and research of the combined heat resisting ion-plasma coverings for the heat resisting nickel alloys alloyed by a reniye. Aviacionnye materialy i tehnologii, 2008, no. 3 (8), pp. 3–11.
46. Kablov E.N., Muboyadzhyan S.A. Erosion-Resistant Coatings for Gas Turbine Engine Compressor Blades. Russian metallurgy (Metally), 2017, vol. 2017, no. 6, pp. 494–504.
47. Smirnov A.A., Budinovsky S.A. Improvement of heat resistance of condensation and diffusion coatings for turbine blades from ZhS32 alloy. Aviacionnye materialy i tehnologii, 2016, no. 2, pp. 3–10. DOI: 10.18577/2071-9140-2016-0-2-3-10.
48. Gorlov D.S., Muboyadzhyan S.A., Shhepilov A.A., Aleksandrov D.A. The research of erosion resistance and heat resistance of the ion-plasma damping coatings. Aviacionnye materialy i tehnologii, 2016, no. 2, pp. 11–17. DOI: 10.18577/2071-9140-2016-0-2-11-17.
49. Kosmin A.A., Budinovskiy S.A., Muboyadzhyan S.A. Heat and corrosion resistant coating for working turbine blades from promising high-temperature alloy VZhL21. Aviacionnye materialy i tehnologii, 2017, no. 1 (46), pp. 17–24. DOI: 10.18577/2071-9140-2017-0-1-17-24.
50. Goyal K., Singh H., Bhatia R. Hot corrosion behaviour of carbon nanotubes reinforced chromium oxide composite coatings at elevated temperature. Materials Research Express, 2018, vol. 5, no. 11, art. 116408. DOI: 10.1088/2053-1591/aadc34.

12.

dx.doi.org/ 10.18577/2307-6046-2022-0-3-135-144

УДК 620.1

Panin S.V.

MODELING AND PREDICTION OF OVERHEATING TEMPERATURES OF PVC PROFILE SAMPLES

The main purpose of this work was to simulate the temperatures of maximum heating of PVC-profile samples in the climatic conditions of the city of Gelendzhik and their modeling in other climatic conditions (the city of Moscow). The work evaluates the maximum heating temperatures of the surface of PVC-profile samples having a complex spatial shape, evaluates various approaches to its modeling and forecasting in other climatic conditions. The possible influence of the shape of the samples on the processes of their heat exchange with the environment is noted.

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CONTENТS

Polymer materials

Obraztsova E.P., Titkova Yu.M., Donskikh I.N. Heat-resistant fibers and non-woven materials based on them for use in filter elements of gas turbine engines (review)

Kurshev E.V., Lonskii S.L., Mekalina I.V. Influence of long climatic aging on microstructure of surface of organic glass in semi-arid and subtropical climate

Composite materials

Kolokoltseva T.V., Popov Yu.O., Usacheva M.N., Gromova A.A. Prepregs and fiberglass based on VSR-3М binder and fiberglass fabrics for use in helicopter blades

Mishkin S.I., Klimenko O.N., Kutcevich K.E. Determination of stickiness of prepregs on the basis of carbon fillers the sounding method

Ilyukhina M.A., Timonin V.V. Research of operating properties of RTV silicone sealants at elevated temperatures (up to +400 °C) and ways of their increase

Ponomarenko L.A.About ways of structure modification of a knitted fillers for polymeric composite materials (review)

Khudnev A.A., Batienkov R.V., Bolshakova A.N., Dvoretskov R.M. Study of the features of compaction of powder composite materials based on molybdenum using spark plasma sintering

Morgunov R.B., Korolev D.V., Valeev R.A., Piskorsky V.P. Laser modification of rare earth magnetic alloys (review)

Kan A.Ch., Kulagina G.S., Ayupov T.R., Zhelezina G.F. The influence of environmental factors on the characteristics of antifriction organoplasty Orgalon AF-1M

Dyshenko V.S., Donetskiy K.I., Minibaev M.I., Ablyaz T.R., Shlykov E.S., Shiryaev V.V. Methods of mechanical and electrical discharge machining of polymer composite materials (review)

Protective and functional

coatings

Zavarzin S.V., Oglodkov M.S., Chesnokov D.V., Kozlov I.A. Hot corrosion and protection of materials of gas turbine engines (review)

Material tests

Panin S.V. Modeling and prediction of overheating temperatures of PVC profile samples

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