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dx.doi.org/ 10.18577/2307-6046-2019-0-11-3-11

УДК 669.721.5

Duyunova V.A., Molodtsov S.V., Leonov A.A., Trapeznikov A.V.

Application of computer modeling methods in the manufacture of complex-contoured shaped casting

This article discusses the stages of manufacturing models from the magnesium complex, including the development of computer models, the development of models and experimental models, calculation and analysis of the results when developing models of virtual bays using software systems. Various methods of supplying molten metal to a selected embodiment are considered. Work was carried out to prevent possible defects in the ProCast program. As a result, the work was carried out with the help of equipment printed on a 3D-printer, sand forms.

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Reference list

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dx.doi.org/ 10.18577/2307-6046-2019-0-11-12-21

УДК 669.017.165:669.245

Rodionov A.I., Efimochkin I.Yu., Samokhin A.V., Sinayskiy M.A.

The influence of the spheroidization process on the fractional composition and morphology of alloy VKNA-4U in a particle-reinforced sheath Al2O3–Y2O3

This article discusses the influence of the plasma spheroidization process on the morphology, microstructure and fractional composition of the VKNA-4U alloy reinforced with Al₂O₃–Y₂O₃ particles. During the experiment, it was found that the process of spheroidization significantly affects the morphology of the granuls. Studies show how the morphology of particles changes. After machining, the particles have a fragmentation shape. Due to the process of spheroidization, the granuls take a rounded shape, which affects such a parameter as fluidity, which is necessary for use in plants for additive manufacturing. When analyzing the microstructure, it was found that the particles of the reinforcing filler after plasma spheroidization are shifted to the surface of the granule, in contrast to the initial state after mechanical doping, where the particles of the reinforcing filler are evenly distributed in the volume of the granules.

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dx.doi.org/ 10.18577/2307-6046-2019-0-11-22-36

УДК 678.8

Kolpachkov E.D., Petrova A.P., Kurnosov A.O., Sokolov I.I.

Methods of molding aviation products from PCM (review)

This paper presents the basic methods of molding aviation products from polymer composite materials (PCM). For the analysis of the presented methods, a classification is proposed, which is based on the principle of separation into prepreg, non-prepreg, and other methods. The distinctive features of these methods are analyzed, the main technological parameters are considered, the process flow diagrams are presented, as well as the molding equipment circuits, the main advantages and disadvantages are given.

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Reference list

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dx.doi.org/ 10.18577/2307-6046-2019-0-11-37-43

УДК 678.8

Kovalenko A.V., Sidelnikov N.K., Sokolov I.I., Tundaykin K.O.

Spheroplastic with adjustable viscosity for filling sections of honeycomb structures

Studies have been conducted to obtain a filler-spheroplastic with adjustable viscosity for filling areas of multilayer honeycomb structures based on an epoxy oligomer, compatible with the chemical nature and processing modes of cladding materials made of polymer composite materials. The rheological characteristics of polymer bases spheroplastic depending on the content of the modifying additives – toluylendiisocyanate. The influence of the content and characteristics of dispersed fillers on the rheological and physico-mechanical properties of spheroplastic was established. It is shown that the developed materials correspond.

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dx.doi.org/ 10.18577/2307-6046-2019-0-11-44-52

УДК 666.7

Sidorov D.V., Shavnev A.A., Solodkin P.V., Kirilin A.D.

Quantum chemical calculation of intermolecular interaction methylsilane molecules during the pyrolysis process

The article describes theoretical investigation for produce more favorable chemical structure from two molecules methylsilane during the pyrolysis process. In this investigation, we used quantum chemical calculation by second order Moller–Plesset perturbation theory with 6-311+G (d) basis set. It was used for chemical structure geometry optimization, computation thermodynamic data and estimate intermolecular interaction energies of chemical reactions. The calculated results showed that reaction with produce methyl(sililmethyl)silane are more favorable in case of the intermolecular interaction.

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Reference list

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dx.doi.org/ 10.18577/2307-6046-2019-0-11-53-59

УДК 669.018.95

Nyafkin A.N., Loshinin U.V., Kurbatkina E.I., Kosolapov D.V.

Investigation of influence of silicon carbide fractional composition on thermal conductivity of composite material based on aluminium alloy

In work the metal composite material on the basis of the aluminum foundry alloy of the AK7 brand containing 65±1 vol. % silicon carbide was developed and investigated and obtained using the technology of vacuum-compression impregnation. Porous billets with different fractional composition of silicon carbide were obtained by cold compaction followed by impregnation with aluminum alloy melt. Samples were made for the study of thermal conductivity and heat capacity of a composite material with different fractional composition of silicon carbide. Measurements of the characteristics of the thermophysical properties – heat capacity, thermal conductivity and thermal diffusivity in the temperature range from -100 to +400°C – of a composite material with different fractional composition of silicon carbide were carried out.

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Reference list

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16. GOST 18898–89 (ISO 2738–87). Izdeliya poroshkovyye. Metody opredeleniya plotnosti, soderzhaniya masla i poristosti [State Standard 18898–89 (ISO 2738–87). Powder products. Methods for determination of density, oil content and porosity]. M.: Izd-vo standartov, 1990. 10 s.
17. Beletskiy V.M., Krivov G.A. Alyuminiyevyye splavy. Sostav, svoystva, tekhnologii, primeneniye: spravochnik / pod obshch. red. I.N. Fridlyandera [Aluminum alloys. Composition, properties, technologies, application: reference book / gen. ed. I.N. Friedlander]. Kiev: Komintekh, 2005. 365 s.

dx.doi.org/ 10.18577/2307-6046-2019-0-11-60-67

УДК 537.622.4

Koplak O.V., Kunitsyna E.I., Valeev R.A., Korolev D.V., Piskorsky V.P., Morgunov R.B.

Ferromagnetic microwires α-Fe/(PrDy)(FeCo)B for micromanipulators and polymer composites

Technology of manufacturing of the α-Fe microwires of 30 μm diameter covered with amorphous (PrDy)(FeCo)B phase with high magnetostriction is developed. The microwires satisfy to technical conditions in rectangular shape of their magnetic hysteresis and geometric parameters. Note that one of the technologies for manufacturing permanent rare-earth magnets includes the stage of preparation of the amorphous phase, which then crystallizes, forming crystallites with a given direction of the main axes of magnetization (magnetic texture). It is this stage that leads to the production of microwires with functional properties.

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Reference list

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2. Ivanov Yu.P., del Real R.P., Chubykalo-Fesenko O., Vázquez M. Magnetic reversal modes in cylindrical nanowires // Journal of Applied Physics. 2015. Vol. 115. P. 063909. DOI: 10.1088/0022-3727/46/48/485001/meta.
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6. Yamamoto K., Irie T., Takeuchi M. Influence of Cooling Rate on Constituent Phases and Distribution of Elements in (Nd,Dy)–Fe–B Magnet Alloys // Journal of Japan Society of Powder and Powder Metallurgy. 2016. Vol. 63. P. 630. DOI: 10.2497/jjspm.63.630.
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8. Kablov E.N., Ospennikova O.G., Piskorskij V.P., Valeev R.A. i dr. Fazovyj sostav spechennyh materialov sistemy Nd–Dy–Fe–Co–B [Phase composition of Nd–Dy–Fe–Co–B sintered materials] // Aviacionnye materialy i tehnologii. 2014. №S5. S. 95–100. DOI: 10.18577/2071-9140-2014-0-s5-95-100.
9. Kablov E.N., Ospennikova O.G., Piskorskij V.P., Rezchikova I.I., Valeev R.A., Davydova E.A. Fazovyj sostav spechennyh materialov sistemy Pr–Dy–Fe–Co–B [Phase composition of the Pr–Dy–Fe–Co–B sintered materials] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 5–10. DOI: 10.18577/2071-9140-2015-0-S2-5-10.
10. Kablov E.N., Ospennikova O.G., Cherednichenko I.V., Rezchikova I.I., Valeev R.A., Piskorskij V.P. Vliyanie soderzhaniya medi na fazovyj sostav i magnitnye svojstva termostabilnyh spechennyh magnitov sistem Nd–Dy–Fe–Co–B i Pr–Dy–Fe–Co–B [Influence of Cu content to phase structure and magnetic properties of thermostable sintered magnets of Nd–Dy–Fe–Co–B and Pr–Dy–Fe–Co–B systems] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 11–19. DOI: 10.18577/2071-9140-2015-0-S2-11-19.
11. Morgunov R.B., Koplak O.V., Talantsev A.D., Korolev D.V., Piskorskij V.P., Valeev R.A. Fenomenologiya petel magnitnogo gisterezisa v mnogoslojhykh mikroprovodakh α-Fe/DyPrFeCoB [The phenomenology of the magnetic hysteresis loops in multilayer microwires α-Fe/DyPrFeCoB] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2019. №7 (79). St. 08. Available at: http://www.viam-works.ru (accessed: September 23, 2019). DOI: 10.18577/2307-6046-2019-0-7-67-75.
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14. Gudoshnikov S.A., Grebenshchikov Yu.B., Ljubimov B.Ya. et al. Ground state magnetization distribution and characteristic width of head to head domain wall in Fe-rich amorphous microwire // Physica Status Solidi A. 2009. Vol. 206. No. 4. P. 613.
15. Ye J., del Real R.P., Infante G., Vazquez M. Local magnetization profile and geometry magnetization effects in microwires as determined by magneto-optical Kerr effect // Journal of Applied Physics. 2013. Vol. 113. P. 043904. DOI: 10.1063/1.4776730.
16. Varga R., Klein P., Jimenez A., Vazquez M. Study of the single domain-wall structure in glass-coated microwires // Physica Status Solidi A. 2015. Vol. 213. Issue 2. P. 356–362.
17. Sampaio L.C., Sinnecker E., Cernicchiaro G. et al. Magnetic microwires as macrospins in a long-range dipole-dipole interaction // Physical Review B. 2000. Vol. 61. P. 8976.
18. Korolev D.V., Rezchikova I.I., Piskorskij V.P., Valeev R.A., Morgunov R.B. Metod goryachej deformatsii dlya izgotovleniya postoyannykh magnitov sistemy RZM–Fe–B s ispolzovaniem ustanovok iskrovogo plazmennogo spekaniya (obzor) [The method of hot deformation for the manufacture of the permanent magnets of REM–Fe–B by the spark plasma sintering (review)] // Aviacionnye materialy i tehnologii. 2017. №4 (49). S. 11–18. DOI: 10.18577/2071-9140-2017-0-4-11-18.

dx.doi.org/ 10.18577/2307-6046-2019-0-11-68-74

УДК 678.745.32

Timoshkov P.N., Sevastyanov D.V., Usacheva M.N., Khrulkov A.V.

Existing and promising technologies for producing PAN fibers (review)

The raw material for the production of carbon fibers is a precursor – polyacrylonitrile, from which polyacrylonitrile fibers are made. This article discusses methods for copolymerization of polyacrylonitrile (in solution, in suspension, in melt and in emulsion), and methods for forming fibers from it (wet, dry, dry-wet methods, electrospinning, as well as a promising method for producing from melt), technological process receiving fibers. The advantages and disadvantages of copolymerization methods and molding methods are also considered.

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Reference list

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2. Kondrashov S.V., Shashkeev K.A., Petrova G.N., Mekalina I.V. Polimernye kompozicionnye materialy konstrukcionnogo naznacheniya s funkcionalnymi svojstvami [Constructional polymer composites with functional properties] // Aviacionnye materialy i tehnologii. 2017. №S. S. 405–419. DOI: 10.18577/2071-9140-2017-0-S-405-419.
3. Gunyaev G.M., Gofin M.Ya. Uglerod-uglerodnye kompozicionnye materialy [Carbon-carbon composite materials] // Aviacionnye materialy i tehnologii. 2013. №S1. S. 62–90.
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dx.doi.org/ 10.18577/2307-6046-2019-0-11-75-84

УДК 66.017

Davydov D.M., Titov V.I., Letov A.F., Lutsenko A.N.

Comparative evaluation of methods for determining the content of hydrogen in metal materials

Assesses three methods for determining the hydrogen content in metallic materials: optical emission, heating in a carrier inert gas with a conductometric termination, and vacuum heating with a mass spectrometric end. Also considers the optimal scope of each of the considered methods for solving specific problems aimed at determining the hydrogen content with different binding energies (common, diffusion-mobile, strongly bonded) in metallic materials.

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Reference list

1. Antipov V.V. Strategiya razvitiya titanovyh, magnievyh, berillievyh i alyuminievyh splavov [Strategy of development of titanium, magnesium, beryllium and aluminum alloys] // Aviacionnye materialy i tehnologii. 2012. №S. S. 157–167.
2. Lutsenko A.N., Perov N.S., Chabina E.B. Novye etapy razvitiya Ispytatelnogo tsentra [The new stages of development of Testing Center] // Aviacionnye materialy i tehnologii 2017. №S. S. 460–468. DOI: 10.18577/2071-9140-2017-0-S-460-468.
3. Bazyleva O.A., Ospennikova O.G., Arginbaeva E.G., Letnikova E.Yu., Shestakov A.V. Tendencii razvitiya intermetallidnyh splavov na osnove nikelya [Development trends of nickel-based intermetallic alloys] // Aviacionnye materialy i tehnologii. 2017. №S. S. 104–115. DOI: 10.18577/2071-9140-2017-0-S-104-115.
4. Fridlyander I.N., Dobromyslov A.V., Tkachenko E.A., Senatorova O.G. Perspektivnyye vysokoprochnyye materialy na alyuminiyevoy osnove [Promising high-strength materials based on aluminum] // Metallovedeniye i termicheskaya obrabotka metallov. 2005. №7. S. 17–23.
5. Yoshioka M., Ueno A., Kishimoto H. Analysis of hydrogen behaviour in crack growth tests of g-TiAl by means of the hydrogen microprint technique // Journal of Intermetallics. 2004. Vol. 12. P. 23–31.
6. Kurs M.G., Laptev A.B., Kutyrev A.E., Morozova L.V. Issledovaniye korrozionnogo razrusheniya deformiruyemykh alyuminiyevykh splavov pri naturno-uskorennykh ispytaniyakh. Chast 1 [Investigation of corrosion failure of wrought aluminum alloys during field accelerated tests. Part 1] // Voprosy materialovedeniya. 2016. №1 (85). S. 116–126.
7. Kablov E.N., Startsev O.V., Medvedev I.M. Obzor zarubezhnogo opyta issledovanij korrozii i sredstv zashhity ot korrozii [Review of international experience on corrosion and corrosion protection] // Aviacionnye materialy i tehnologii. 2015. №2 (35). S. 76–87. DOI: 10.18577/2071-9140-2015-0-2-76-87.
8. Kablov E.N., Startsev O.V., Medvedev I.M., Panin S.V. Korrozionnaya agressivnost primorskoy atmosfery. Ch. 1. Faktory vliyaniya (obzor) [Corrosive aggressiveness of the coastal atmosphere. Part 1. Influence factors (review)] // Korroziya: materialy, zashchita. 2013. №12. S. 6–18.
9. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
10. Nochovnaya N.A., Bazyleva O.A., Kablov D.E., Panin P.V. Intermetallidnyye splavy na osnove titana i nikelya [Intermetallic alloys based on titanium and nickel]. M.: VIAM, 2018. 308 s.
11. Kablov E.N., Nochovnaya N.A., Panin P.V., Alekseev E.B., Novak A.V. Study of the structure and properties of heat-resistant alloys based on titanium aluminides with gadolinium microadditives // Inorganic Materials: Applied Research. 2017. Vol. 8. No. 4. P. 634–641.
12. Zhanga L.T., Itoa K., Vasudevanb V.K., Yamaguchi M. Beneficial effects of O-phase on the hydrogen absorption of Ti–Al–Nb alloys // Journal of Intermetallics. 2001. Vol. 9. P. 1045–1052.
13. Khadzhiyeva O.G., Grib S.V., Malevich Yu.A., Illarionov A.G. Vliyaniye vodoroda na prevrashcheniya v splave na osnove intermetallida Ti2AlNb [Beneficial effects of O-phase on the hydrogen absorption of Ti–Al–Nb alloys] // Sb. dokl. VIII Vseros. shkoly-konf. molodykh uchenykh «KoMU-2010». Izhevsk, 2010. S. 108–109.
14. Laptev A., Kurs M., Lonskaya N., Davydov D., Averina A. Investigation of corrosion damage of hydration aluminum alloys at full-scale accelerated tests // International Journal of Engineering and Technology. 2018. Vol. 7. No. 4. P. 5061–5066.
15. Knight S.P., Salsgaras M., Trueman A.R. The study of intergranular corrosion in aircraft aluminum alloys using X-ray tomography // Corrosion science. 2011. No. 53. P. 727–734.
16. Soltis J. Passivity breakdown, pit initiation and propagation of pits in metallic materials // Corrosion Science. 2015. No. 90. P. 5–22.
17. Zhilikov V.P., Karimova S.A., Leshko S.S., Chesnokov D.V. Issledovanie dinamiki korrozii alyuminievyh splavov pri ispytanii v kamere solevogo tumana (KST) [Research of dynamics of corrosion of aluminum alloys when testing in the salt spray chamber (SSC)] // Aviacionnye materialy i tehnologii. 2012. №4. S. 18–22.

10.

dx.doi.org/ 10.18577/2307-6046-2019-0-11-85-94

УДК 620.193:669.715

Abramova M.G., Goncharov A.A.

Crystalline corrosion deformable aluminum alloys during natural and natural accelerated corrosion tests

The basic laws of the development of intergranular corrosion of aluminum alloys after full-scale and full-scale accelerated tests in a moderately warm climate of the coastal zone depending on the alloying system are considered. The effect of the geometric grain sizes of alloys of various systems on the depth of the MCC is shown. The dependences of the loss of mechanical properties under tension on the depth of the MCC for sheets of aluminum alloys with a thickness of 2 mm are established. The data obtained can be used to predict changes in mechanical properties under tension, depending on the degree of development of intergranular corrosion.

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Reference list

1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
2. Antipov V.V. Strategiya razvitiya titanovyh, magnievyh, berillievyh i alyuminievyh splavov [Strategy of development of titanium, magnesium, beryllium and aluminum alloys] // Aviacionnye materialy i tehnologii. 2012. №S. S. 157–167.
3. Kablov E.N., Startsev O.V., Medvedev I.M. Obzor zarubezhnogo opyta issledovanij korrozii i sredstv zashhity ot korrozii [Review of international experience on corrosion and corrosion protection] // Aviacionnye materialy i tehnologii. 2015. №2 (35). S. 76–87. DOI: 10.18577/2071-9140-2015-0-2-76-87.
4. Kablov E.N., Startsev O.V., Medvedev I.M. Korrozionnaya agressivnost primorskoy atmosfery. Ch. 2. Novye podkhody k otsenke korrozivnosti primorskikh atmosfer [Corrosive aggressiveness of the coastal atmosphere. Part 2. New approaches to assessing the corrosivity of coastal atmospheres] // Korroziya: materialy, zashchita, 2016. №1. S. 1–15.
5. Zubarev A.P., Lapayev A.V., Lapayev V.P. Ispolzovaniye obobshchennogo parametra korrozionnogo porazheniya dlya otsenki dolgovechnosti elementov konstruktsiy s korrozionnymi porazheniyami [The use of a generalized parameter of corrosion damage to assess the durability of structural elements with corrosion damage] // Nauchnyy vestnik Mos. gos. tekhn. un-ta grazhdanskoy aviatsii. 2007. №119. S. 30–32.
6. Akopyan K.E., Lapaev A.V., Semin A.V. Analiz korrozionnogo sostoyaniya samoletov Tu-154m OAO Aviakompanii «AEROFLOT-RAL» po dannym materialov tekhnicheskogo obsluzhivaniya v obeme formy «2» [Analysis of the corrosion state of Tu-154m aircraft of AEROFLOT-RAL Airlines according to the data of maintenance materials in the form of «2»] // Nauchnyy vestnik Mos. gos. tekhn. un-ta grazhdanskoy aviatsii. 2007. №119. S. 24–29.
7. Kurs M.G., Antipov V.V., Lutsenko A.N., Kutyrev A.E. Integralnyj koeffitsient korrozionnogo razrusheniya deformiruemykh alyuminievykh splavov [Integral figure of corrosion damage of deformed aluminum alloys] // Aviacionnye materialy i tehnologii. 2016. №3 (42). S. 24–32. DOI: 10.18577/2071-9140-2016-0-3-24-32.
8. Kurs M.G. Prognozirovaniye prochnostnykh svoystv obshivki LA iz deformiruyemogo alyuminiyevogo splava V95o.ch.-T2 s primeneniyem integralnogo koeffitsiyenta korrozionnogo razrusheniya [Forecasting the strength properties of the skin cover of a deformable aluminum alloy В95о.ч.-Т2 with the use of the integrated corrosion reduction coefficient] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2018. №5. St. 11. Available at: http://www.viam-works.ru (accessed: August 03, 2018). DOI: 10.18577/2307-6046-2018-0-5-101-109.
9. Zhang X., Zhou X., Hashimoto T. et al. The influence of grain structure on the corrosion behaviour of 2A97-T3 Al–Cu–Li alloy // Corrosion Science. 2016. Vol. 116. P. 14–21. DOI: 10.1016/j.corsci.2016.12.005.
10. Liu Y., Pan Q., Li H. et al. Revealing the evolution of microstructure, mechanical property and corrosion behavior of 7A46 aluminum alloy with different ageing treatment // Journal of Alloys and Compounds. 2019. Vol. 792. P. 32–45.
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11.

dx.doi.org/ 10.18577/2307-6046-2019-0-11-95-103

УДК 620.179

Golovkov A.N., Kulichkova S.I., Kudinov I.I., Skorobogatko D.S.

Analysis of existing test pieces for testing of sensitivity of flaw detection materials during penetrant testing (review)

Рresents an analysis of existing on the russian market test pieces for penetrant testing, designed to assess the sensitivity of sets of flaw detection materials and verify the correctness of the process as a whole. The technology of manufacturing test pieces is briefly described. The advantages and disadvantages of these pieces, both domestic and foreign production. On the basis of the conducted analysis the conclusions about expediency of creation of the new pieces considering structural, production and operational features of details are drawn.

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Reference list

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19. Kalashnikov V.S., Kashapov O.S., Pavlova T.V., Istrakova A.R. Issledovanie svarnyh soedinenij splava VT41, poluchennyh metodom ELS [Investigation of VT41 alloy welded joints produced by EBW] // Aviacionnye materialy i tehnologii. 2014. №S5. S. 81–88. DOI: 10.18577/2071-9140-2014-0-S5-81-88.
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12.

dx.doi.org/ 10.18577/2307-6046-2019-0-11-104-112

УДК 582.288.4

Krivushina A.A., Bobyreva T.V.

Property persistence of «kerosene» fungus hormoconis resinae strains during long-term storage in the laboratory

The property persistence of Hormoconis resinae (or «kerosene» fungus), seven strains was studied after many years of storage in the collection by subculture on nutrient media. It was shown that all strains retained their ability to grow due to hydrocarbon aviation fuel, but the lag phase increased significantly (or the time required to starting active growth in fuel) – from 1 to 3 months. Lag phase of re-isolated strains deceased to 10–14 days. These strains were deposited in the FSUE «VIAM» museum collection of microorganisms by lyophilization and cryogenic freezing. Since the fungal resistance tests duration according to GOST 9.023–74 is 21 days, the results should be taken into account when choosing a storage method and cultivation conditions before testing.

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