Articles
Major aluminum cast products are made by green sand casting that requires almost 100% machining. Improving of efficiency, manufacturability and quality of foundry air-craft industry can be achieved at the expense of the application of modern information technologies at the stage of design and technological preparation of production. In the article the calculation of the 3D-models of steering parts for manufacturing of shaped castings from modern high-strength alloy VAL20. 3D print of molds and models for making castings with optimal design, high size precision and minimum machining allow considerably reduce time of castings production. Economic efficiency of this casting method is shown on example of specific steering part made from VAL20 alloy compared with same part made from serial AL9-1 alloy.
2. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [Strategic directions of development of materials and technologies to process them for the period up to 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.
3. Vysokoprochnyj splav na osnove aljuminija i sposob poluchenija izdelija iz nego [High strength aluminum-based alloy and method of producing thereof]: pat. 2443793 Ros. Federacija; opubl. 08.10.2010.
4. Kornysheva I.S., Volkova E.F., Goncharenko E.S., Muhina I.Ju. Perspektivy primenenija magnievyh i litejnyh aljuminievyh splavov [Prospects of application of magnesium and aluminum alloy casting] //Aviacionnye materialy i tehnologii. 2012. №S. S. 212–222.
5. Antipov V.V., Senatorova O.G., Tkachenko E.A., Vahromov R.O. Aljuminievye deformiruemye splavy [Aluminium wrought alloys] //Aviacionnye materialy i tehnologii. 2012. №S. S. 167–182.
6. Stepanov A.V., Kosarina E.I., Savvina N.A., Usachev V.E. Makro- i mikroporistost' v splavah na osnove aljuminija i nikelja, obnaruzhenie ee rentgenoskopicheskimi metodami nerazrushajushhego kontrolja [Macro-and micro-porosity in alloys based on aluminum and nickel, her discovery of X-ray non-destructive testing] //Aviacionnye materialy i tehnologii. 2012. №S. S. 423–430.
7. Goncharenko E.S., Kornysheva I.S. Litejnyj aljuminievyj splav AL4MS dlja agregatnogo lit'ja [Foundry aluminum alloy casting for an aggregate AL4MS] //Tehnologija legkih splavov. 2009. №3. S. 99–101.
8. Goncharenko E.S., Trapeznikov A.V., Ogorodov D.V. Litejnye aljuminievye splavy (k 100-letiju so dnja rozhdenija M.B. Al'tmana) [Foundry aluminum alloy casting for an aggregate AL4MS] //Trudy VIAM. 2014. №4. St. 02 (viam-works.ru).
9. Goncharenko E.S., Kornysheva I.S. Aviacionnye otlivki, poluchennye lit'em po gazificiruemym modeljam [Aviation casting obtained by casting on gasified models] //Litejnoe proizvodstvo. 2011. №6. S. 21–23.
10. Aljab'ev I.P. Proizvodstvo izdelij iz metalla v tverdozhidkom sostojanii [Manufacture of metal in the solid-liquid state] /V sb. tezisov dokladov konf. «Magnievye i litejnye aljuminievye splavy (novye materialy i tehnologii)». M.: VIAM. 2011. (CD-disk).
11. Levkina O.Ju. Primenenie informacionnyh tehnologij v organizacii konstruktorsko-tehnologicheskoj podgotovki litejnogo proizvodstva aviastroitel'nogo predprijatija [Application of information technology in the organization design and technological preparation of foundry aircraft manufacturer] //Izvestija vysshih uchebnyh zavedenij. Povolzhskij region. Tehnicheskie nauki. 2013. №1 (25). S. 115–122.
12. Goncharenko E.S., Kornysheva I.S. Perspektivy primenenija otlivok iz aljuminievyh splavov [Prospects of application of aluminum alloy castings] //Litejnoe proizvodstvo. 2012. №1. S. 21–23.
13. Goncharenko E.S., Kornysheva I.S. Otlivki iz aljuminievyh splavov. Issledovanija, materialy, tehnologii [Casting of aluminum alloys. Research, materials, technology] //Litejnoe proizvodstvo. 2013. №2. S. 2–4.
14. Dujunova V.A., Goncharenko E.S., Muhina I.Ju., Uridija Z.P., Volkova E.F. Nauchnoe nasledie akademika I.N. Fridljandera. Sovremennye issledovanija magnievyh i litejnyh aljuminievyh splavov [Scientific Heritage of Academician I.N. Friedlander. Modern studies of magnesium and aluminum alloy casting] //Cvetnye metally. 2013. №9. S. 71–78.
15. Chirkov E.F. Temp razuprochnenija pri nagrevah – kriterij ocenki zharoprochnosti konstrukcionnyh splavov sistem Al–Cu–Mg i Al–Cu [Temp softening when heated – evaluation criterion of heat resistance of structural alloys systems Al–Cu–Mg and
Al–Cu] //Aviacionnye materialy i tehnolo-gii. 2013. №S2. S. 11–19.
16. Kablov E.N., Ospennikova O.G., Vershkov A.V. Redkie metally i redkozemel'nye jelementy – materialy sovremennyh i vysokih tehnologij budushhego [Rare metals and rare earth elements – modern materials and high-tech future] //Trudy VIAM. 2013. №2. St. 01 (viam-works.ru).
The outcome of researches in the field of the methods of brazed joints of dissimilar metals – beryllium and monel silver-based alloy and advanced development model of silver substitution copper-based alloy, developed by Federal State Unitary Enterprise VIAM is the subject of the article. As a matter of course vacuum brazing data was cited as well as vacuum tightness of brazed windows. The researches suggested the possibility of obtaining vacuum-tight brazed joints which provide resistance of thermal cycles simulating welding of beryllium windows into body of pipe and when in operating heating process up to 500°C while brazing alloy 72Ag–28Cu «Cusil», up to 650°С while brazing alloy 92,5Ag–7,5Cu «Sterling Silver» and advanced development model of silver substitution copper-based brazing alloy Cu–Be–Ni. The cause of increasing resistance to the effects of thermal cycles is the result of silver increase and alloy melting point 92,5Ag–7,5Cu, increase of elasticity and heat-absorptive capac
2. Spravochnik po pajke [Handbook on soldering] /Pod red. I.E. Petrunina. 2-e izd. M.: Mashi-nostroenie. 1984. 400 s.
3. Pripoj na osnove medi [Solder based on copper]: pat. 2279957 Ros. Federacija; opubl. 20.07.2006 Bjul. №20. 5 s.
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5. Sposob poluchenija zashhitnogo pokrytija na izdelii iz berillija [A method for producing a protective coating on an article made of beryllium]: pat. 2299266 Ros. Federacija; opubl. 20.05.2007 Bjul. №14. 5 s.
6. Colncev S.S., Rozenenkova V.A., Mironova N.A., Kas'kov V.S. Kompleksnaja sistema zashhity berillija ot okislenija [Comprehensive system protection against oxidation of beryllium ] //Aviacionnye materialy i tehnologii. 2010. №1. S. 12–16.
7. Rozenenkova V.A., Solncev St.S., Mironova N.A. Kompleksnaja zashhita berillievyh splavov ot okislenija i sublimacii toksichnyh parov berillija [Comprehensive protection for beryllium alloys from oxidation and sublimation toxic fumes of beryllium] //Trudy VIAM. 2013. №5. St. 03 (viam-works.ru).
8. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [Strategic directions of development of materials and technologies to process them for the period up to 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.
9. Kas'kov V.S. Berillievye tonkie vakuumno-plotnye fol'gi, obespechivajushhie korrozionnuju i jekologicheskuju bezopasnost' izdelij [Beryllium thin vacuum-tight foil, providing corrosion and environmental safety products] //Cvetnye metally. 2012. №7. S. 70–71.
10. Kas'kov V.S. Berillij – konstrukcionnyj material dlja mnogorazovoj kosmicheskoj sistemy [Beryllium - construction material for reusable space system] //Aviacionnye materialy i tehnologii. 2013. №S1. S. 19–29.
11. Antipov V.V., Senatorova O.G., Sidel'nikov V.V. Berillij – konstrukcionnyj material dlja mnogorazovoj kosmicheskoj sistemy [Beryllium - construction material for reusable space system] //Trudy VIAM. 2013. №3. St. 03 (viam-works.ru).
12. Kas'kov V.S. Berillij i materialy na ego osnove [Beryllium and materials based on it] //Aviacionnye materialy i tehnologii. 2012. №S. S. 222–226.
13. Kas'kov V.S. Snizhenie luchevoj nagruzki na pacienta za schet primenenija v rentgenovskih trubkah tonkih vakuumno-plotnyh berillievyh fol'g s zashhitnym pokrytiem [Reduced radiation exposure to the patient by the use of X-ray tubes of thin vacuum-tight beryllium foils coated] //Medicinskij biznes. 2011. №9. S. 41–43.
14. Berillij i ego splavy [Beryllium and Beryllium alloys] /V kn. Istorija aviacionnogo materi-alovedenija. VIAM – 80 let: gody i ljudi /Pod obshh. red. E.N. Kablova. M.: VIAM. 2012. S. 173–180.
15. Dave V.R., Javernick D.A., Toma D.J., Hollis K.J., Smith F.M., Dauelsberg L.B. Combined In-Situ Dilatometer and Contact Angle Studies of Interfacial Reaction in Brazing /In: Submitted to 83-rd Annual American Welding Society Meeting and Convention. Chicago: Los Alamos National Laboratory IL. 2002.
16. Papin P.A., Field R.D., Javernick D.A. Characterization of Beryllium Copper Intermetallic Phases at a Beryllium Braze Interface by EMPA and TEM //Material Science Technology Division. 2005. V. 11. P. 1852–1853.
17. Torranin Chairuangsr, Ekasit Nisaratanaporn. Effects of Beryllium on Microstructure and Resiliency of Silver-Copper Alloy //Chiang Mai J. Sci. 2010. V. 37(2). P. 260–268.
Ceramic composite oxide-based materials attract the attention of the developers for use in environments where metal materials exhibit a tendency to creep and oxidation. High-temperature ceramic composites, methods of obtaining and properties of the re-sulting materials are the object of special attention at international conferences and congresses on ceramics in the last fifteen years. Aluminum oxide is one of the most promising ceramic materials for a wide range of applications in extreme conditions thanks to its combination of high hardness, heat re-sistance, chemical inertness, with its accessibility and efficiency. However, the use of alumina-based materials in loaded conditions is limited for the low impact resistance, typical for ceramics. Rapid crack propagation under shock loads reduces the reliability of the materials, so the material engineers, conduct research mechanisms of crack propagation, offer many different additives for oxide matrices and processing methods, contrib
2. Turchenkov V.A., Baranov D.E., Gagarin M.V., Shishkin M.D. Metodicheskij podhod k provedeniju jekspertizy materialov [Methodical approach to the examination of materials] //Aviacionnye materialy i tehnologii. 2012. №1. S. 47–53.
3. Grashhenkov D.V., Shhetanov B.V., Tinjakova E.V., Shheglova T.M. O vozmozhnosti ispol'zovanija kvarcevogo volokna v kachestve svjazujushhego pri poluchenii legkovesnogo teplozashhitnogo materiala na osnove volokon Al2O3 [The possibility of using a silica fiber as a binder in the preparation of a lightweight heat-fiber-based material Al2O3] //Aviacionnye materialy i tehnologii. 2011. №4. S. 8‒14.
4. Ivahnenko Ju.A., Babashov V.G., Zimichev A.M., Tinjakova E.V. Vysokotemperaturnye teploizoljacionnye i teplozashhitnye materialy na osnove volokon tugoplavkih soedinenij [High-temperature and heat-insulating materials based on fibers of refractory compounds] //Aviacionnye materialy i tehnologii. 2012. №S. S. 380–385.
5. Zimichev A.M., Varrik N.M. Termogravimetricheskie issledovanija nitej na osnove oksida aljuminija [Thermogravimetric studies yarns based on alumina] //Trudy VIAM. 2014. №6. St. 06 (viam-works.ru).
6. Kablov E.N., Shhetanov B.V., Ivahnenko Ju.A., Balinova Ju.A. Perspektivnye armirujushhie vysokotemperaturnye volokna dlja metallicheskih i keramicheskih kompozicionnyh materialov [Prospective reinforcing fiber for high temperature ceramic composites and metal materials] //Trudy VIAM. 2013. №2. St. 05 (viam.works.ru).
7. Kablov E.N., Grashhenkov D.V., Isaeva N.V., Solncev S.S., Sevast'janov V.G. Perspektivnye vysokotemperaturnye keramicheskie kompozicionnye materialy [Promising high-temperature ceramic composites] //Rossijskij himicheskij zhurnal. 2010. T. LIV. №1. S. 20–24.
8. Grashchenkov D.V., Balinova Yu.A., Tinyakova E.V. Aluminum Oxide Ceramic Fibers and Materials Based on them //Glass and Ceramics. 2012. V. 69. №3–4. P. 130–133.
9. Basargin O.V., Shcheglova T.M., Kolyshev S.G., Nikitina V.Yu., Maksimov V.G., Babashov V.G. Determination of the high-temperature strength of ceramic oxide materials //Glass and Ceramics. 2013. V. 70. №1–2. P. 43–46.
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At present time polymer composite materials (PCM) based on hotmelt binder have become increasingly popular displacing traditional solvent-based PCM. This fact make possible the emergence of perspective new ways of PCM processing and allows to sim-plify and reduce the cost of PCM-based constructions and products forming process. To make it real new technological processes and new types of industrial equipment having different characteristics compared with previously known, and a number of associated auxiliary equipment have been developed.
2. Kablov E.N., Starcev O.V., Krotov A.S., Kirillov V.N. Klimaticheskoe starenie kompozicionnyh materialov aviacionnogo naznachenija. III. Znachimye faktory starenija [Climatic aging of composite materials for aircraft industry. III. Significant factors of aging] //Deformacija i razrushenie materialov. 2011. №1. S. 34–40.
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7. Dushin M.I., Hrul'kov A.V., Kogan D.I., Muhametov R.R., Karavaev R.Ju. Ugleplastiki, polu-chenye metodom infuzii rasplava svjazujushhego [Carbon composites, obtained by infusion melt binder] //Kompozity i nanostruktury. 2013. №2 (18). S. 42–50.
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10. Muhametov R.R., Ahmadieva K.R., Kim M.A., Babin A.N. Rasplavnye svjazujushhie dlja perspektivnyh metodov izgotovlenija PKM novogo pokolenija [Melt binders promising methods of manufacturing a new generation of PCM] //Aviacionnye materialy i tehnologii. 2012. №S. S. 260–265.
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12. Grigor'ev M.M., Kogan D.I., Tverdaja O.N., Panina N.N. Osobennosti izgotovlenija PKM metodom RFI [Features manufacturing method RMB RFI] //Trudy VIAM. 2013. №4. St. 03 (viam-works.ru).
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14. Kablov E.N., Starcev O.V., Deev I.S., Nikishin E.F. Svojstva polimernyh kompozicionnyh materialov posle vozdejstvija otkrytogo kosmosa na okolozemnyh orbitah [Properties of polymeric composite materials after exposure to open space in earth orbit] //Vse materialy. Jenciklopedicheskij spravochnik. 2012. №10. S. 2–3.
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The properties of composite adhesive materials (CAM) adhesive composite materials based on the wide range of adhesive prepregs based on glass- and coal fillers are re-sulted. The information about the benefits and features of the technological process of manufacturing PCM elements out of adhesive prepregs are resulted. The appointment of CAM – for the manufacturing parts out of PCM, including the honeycomb structure, sin-gle or double curvature, designed for working at temperatures 80–175°C are shown.
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The basic electrical characteristics of domestic powder coatings, paint-and-lacquer materials (PLM) and compounds (specific volume electrical resistance, dielectric loss tangent, the breakdown voltage, dielectric constant) are adduced. The properties of the coatings, as in the initial state and after thermal aging in air and hydrostat were con-sidered.
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The influence of molecular weight epoxy resins and nature hardeners on the adhesive strength, elastic properties and erosive resistance of the lacquer coatings. It was shown that adhesive strength and elastic properties coatings monotonically change with molecular weight of epoxy resins. Resistance of coatings gas-abrasive erosive resistance depends on the molecular weight and the nature of hardeners, and in large measure determined by the elastic properties of coatings.
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In article features of oil resistance rubber compounds are presented on basis bu-tadiyen-nitrile rubbers (BNK) which have been synthesized with use of emulsifiers of different types. Properties butadiyen-nitrile rubbers will be defined not only the content of acrylenitrile links of rubber, but also features of its polymerization. Recently in connection with toughening of ecological requirements, along with traditional emulsifier – nekaly, are used easily washed away alkylsulfonates. In the article the wide complex of properties oil resistance butadiyen-nitrile the rubbers made of BNK with use of emulsifiers of different types is investigated. In the carried-out research the factors influencing oil resistance of rubbers, made of rubbers with different emulsifiers are defined. The dependences revealed in work allow to predict in the maximum degree properties bu-tadiyen-nitrile rubbers made on the basis of rubbers with use of emulsifiers of different types.
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The technique definitions of mass fraction Nb in heat resisting nickel alloys in a range of concentration of 0,5–3,5% of weights by absorption spectrofotometrical method is developed at the simultaneous maintenance in alloys Ta (0,5–6,0% of weights). For increase of accuracy and cleanliness of carrying out of analysis Nb and Ta preliminary separates from disturbe components and from basis of alloy by phenilarsenium acid. The disturbe cous of Zr and Hf, what separates together with Nb and Ta, separetes with binding it’s a stable complex with a reagent complexon III. The analysis is conducted with a reagent sulphonitrazo E by spectrofotomttrical measurement of optical density of a solution on length of a wave λ=560 nanometers. Calculation of maintenance Nb is made on the standard sample of a nickel alloy with the certified maintenance Nb spent through all stadies of the analysis with addition in its a standart solution Ta in quantity equal its maintenance in the analyzed alloy.
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Destruction surface of shod preparations from steel 38ХН3МФА with the lowered sulfur content and phosphorus are investigated. The reasons of formation of sites of dif-ferent morphology in breaks are established.
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