Articles
1.
dx.doi.org/ 10.18577/2307-6046-2014-0-5-1-1
УДК 669.14.018.295:621.78
Shcherbakov A.I., Mosolov A.N., Kalitsev V.A.
Recovery of technology for the beryllium-containing steel VNS-32-VI obtaining
This paper studied metallurgic features of the high-strength beryllium-containing steel VNS-32-VI obtaining including smelting in the vacuum induction furnaces, forging and rolling processes, heat treatment modes of hot-rolled bars with diameter 10–27 mm and forged to 50 mm, intended for hardwearing elements of fuel control apparatus. There were optimized temperature-time parameters of deformation and thermal treatment of bars working. These parameters provided the stability of the mechanical properties and low level of non-metallic inclusions. There were identified the ways of δ-ferrite embrit-tlement phase content decreasing in the steel.
Reference list
1. Kablov E.N., Lomberg B.S., Ospennikova O.G. Sozdanie sovremennyh zharoprochnyh materialov i tehnologij ih proizvodstva dlja aviacionnogo dvigatelestroenija [The crea-tion of modern high-temperature materials and manufacturing technologies for aircraft engine] //Kryl'ja Rodiny. 2012. №3–4. S. 34–38.
2. Kablov E.N., Ospennikova O.G., Bazyleva O.A. Materialy dlja vysokoteplonagruzhen-nyh detalej gazoturbinnyh dvigatelej [Materials for high-thermal components of gas turbine engines] //Vestnik MGTU im. N.Je. Baumana. Ser. «Mashinostroenie». 2011. №SP2. S. 13–19.
3. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [Strategic directions of development of materials and technolo-gies to process them for the period up to 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.
4. Kablov E.N. Sovremennye materialy – osnova innovacionnoj modernizacii Rossii [Modern materials – the basis of innovative modernization of Russia] //Metally Evrazii. 2012. №3. S. 10–15.
5. Ospennikova O.G. Strategija razvitija zharoprochnyh splavov i stalej special'nogo naznachenija, zashhitnyh i teplozashhitnyh pokrytij [The development strategy of sup-eralloys and special steel, protective and thermal barrier coatings] //Aviacionnye mate-rialy i tehnologii. 2012. №S. S. 19–36.
6. Tonysheva O.A., Voznesenskaja N.M., Shal'kevich A.B., Petrakov A.F. Issledovanie vlijanija vysokotemperaturnoj termomehanicheskoj obrabotki na strukturu, tehnolog-icheskie, mehanicheskie i korrozionnye svojstva vysokoprochnoj korrozionnostojkoj stali perehodnogo klassa s povyshennym soderzhaniem azota [Investigation of the influence of high-temperature thermomechanical treatment on the structure, process, mechanical and corrosion properties of high-grade stainless steel transition with a high content of nitrogen] //Aviacionnye materialy i tehnologii. 2012. №3. S. 31–36.
7. Salahova R.K. Korrozionnaja stojkost' stali 30HGSA s «trehvalentnym» hromovym pokrytiem v estestvennyh i iskusstvennyh sredah [The corrosion resistance of steel with 30KhGSA «trivalent» chromium plated in natural and artificial environments] //Aviacionnye materialy i tehnologii. 2012. №2. S. 59–66.
8. Bratuhin A.G. Demchenko O.F., Dolzhenkov N.N., Krivonogov G.S. Vysokoprochnye korrozionnostojkie stali sovremennoj aviacii [High-strength corrosion-resistant steel of modern aviation]. M.: MAI. 2006. S. 112–121, 130–143.
9. Solncev St.S., Rozenenkova V.A., Mironova N.A., Kas'kov V.S. Kompleksnaja sistema zashhity berillija ot okislenija [Comprehensive system protection against oxidation of beryllium] //Aviacionnye materialy i tehnologii. 2010. №1. S. 12–16.
10. Erasov V.S., Grinevich A.V., Senik V.Ja., Konovalov V.V., Trunin Ju.P., Nesterenko G.I. Raschetnye znachenija harakteristik prochnosti aviacionnyh materialov [Calculated values of the strength characteristics of aircraft materials] //Aviacionnye materialy i tehnologii. 2012. №2. S. 14–16.
11. Voznesenskaja N.M., Izotov V.I., Ul'janova N.V., Popova L.S., Potak Ja.M. Struktura i svojstva vysokoprochnoj nerzhavejushhej stali 1H15N4AM3 [Structure and properties of high strength stainless steel 1H15N4AM3] //MiTOM. 1971. №1. S. 32–35.
12. Savvina N.A., Kosarina E.I., Miroshin K.G., Stepanov A.V. Teoreticheskij raschet i prakticheskie sposoby opredelenija verojatnosti obnaruzhenija defektov v aviacionnyh materialah [Theoretical calculation and practical ways to determine the probability of detection of defects in aircraft materials] //Aviacionnye materialy i tehnologii. 2005. №1. S. 16–22.
13. Krivonogov G.S., Kablov E.N. Granicy zeren i ih rol' v ohrupchivanii vysokoprochnyh korrozionnostojkih stalej [Grain boundaries and their role in the embrittlement of high-strength stainless steels] //Metally. 2002. №1. S. 35–45.
14. Wagatsuma K., Hirokawa Kh. Observation of ion nitriding on Fe–Cr, Fe–Ni and Ni–Cr alloy surfaces in a glow discharge plasma //Surface and interface analisis. 2012. V. 8. №1. P. 37–42.
15. Potak Ja.M., Sagalevich E.A. Strukturnaja diagramma deformiruemyh nerzhavejushhih stalej [Structure diagram deformable stainless steels] //MiTOM. 1971. №9. S. 12–16.
16. Krivonogov G.S., Kablov E.N. Matematicheskaja model' strukturnoj diagrammy malouglerodistyh korrozionnostojkih stalej i ee primenenie pri razrabotke novyh mate-rialov [Mathematical model of the structural diagram of low carbon stainless steels and its application in the development of new materials] //Metally. 2001. №5. S. 42–48.
17. Tonysheva O.A., Voznesenskaja N.M., Eliseev Je.A., Shal'kevich A.B. Novaja vysoko-prochnaja jekonomnolegirovannaja azotsoderzhashhaja stal' povyshennoj nadezhnosti [New high ehkonomnolegirovannyh nitrogen-containing steel increased reliability] //Aviacionnye materialy i tehnologii. 2012. №S. S. 84–88.
18. Smoljakova M.Ju., Vershinin D.S., Tregubov I.M. Issledovanie vlijanija nizkotempera-turnogo azotirovanija na strukturno-fazovyj sostav i svojstva austenitnoj stali [Investiga-tion of the influence of low-temperature nitridation on the structural and phase composi-tion and properties of austenitic steel] /V sb. dokladov 9-oj Mezhdunarodnoj konf. «Vzaimodejstvie izluchenij s tverdym telom». Minsk. 2011. S. 176–177.
19. Kosolapov G.F., Gerasimov S.A. O strukture α-fazy azotirovannogo sloja stali 38H2MJuA i 10H13 [The structure of α-phase steel nitrided layer 38H2MYUA and 10X13] //MiTOM. 2011. №5. S. 71–73.
20. Gerasimov S.A., Kuksenova L.I., Lapteva V.G. Struktura i iznosostojkost' azotiro-vannyh konstrukcionnyh stalej i splavov [Structure and wear resistance of nitrided structural steels and alloys]. M.: MGTU im. N.Je. Baumana. 2012. S. 508–509.
2. Kablov E.N., Ospennikova O.G., Bazyleva O.A. Materialy dlja vysokoteplonagruzhen-nyh detalej gazoturbinnyh dvigatelej [Materials for high-thermal components of gas turbine engines] //Vestnik MGTU im. N.Je. Baumana. Ser. «Mashinostroenie». 2011. №SP2. S. 13–19.
3. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [Strategic directions of development of materials and technolo-gies to process them for the period up to 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.
4. Kablov E.N. Sovremennye materialy – osnova innovacionnoj modernizacii Rossii [Modern materials – the basis of innovative modernization of Russia] //Metally Evrazii. 2012. №3. S. 10–15.
5. Ospennikova O.G. Strategija razvitija zharoprochnyh splavov i stalej special'nogo naznachenija, zashhitnyh i teplozashhitnyh pokrytij [The development strategy of sup-eralloys and special steel, protective and thermal barrier coatings] //Aviacionnye mate-rialy i tehnologii. 2012. №S. S. 19–36.
6. Tonysheva O.A., Voznesenskaja N.M., Shal'kevich A.B., Petrakov A.F. Issledovanie vlijanija vysokotemperaturnoj termomehanicheskoj obrabotki na strukturu, tehnolog-icheskie, mehanicheskie i korrozionnye svojstva vysokoprochnoj korrozionnostojkoj stali perehodnogo klassa s povyshennym soderzhaniem azota [Investigation of the influence of high-temperature thermomechanical treatment on the structure, process, mechanical and corrosion properties of high-grade stainless steel transition with a high content of nitrogen] //Aviacionnye materialy i tehnologii. 2012. №3. S. 31–36.
7. Salahova R.K. Korrozionnaja stojkost' stali 30HGSA s «trehvalentnym» hromovym pokrytiem v estestvennyh i iskusstvennyh sredah [The corrosion resistance of steel with 30KhGSA «trivalent» chromium plated in natural and artificial environments] //Aviacionnye materialy i tehnologii. 2012. №2. S. 59–66.
8. Bratuhin A.G. Demchenko O.F., Dolzhenkov N.N., Krivonogov G.S. Vysokoprochnye korrozionnostojkie stali sovremennoj aviacii [High-strength corrosion-resistant steel of modern aviation]. M.: MAI. 2006. S. 112–121, 130–143.
9. Solncev St.S., Rozenenkova V.A., Mironova N.A., Kas'kov V.S. Kompleksnaja sistema zashhity berillija ot okislenija [Comprehensive system protection against oxidation of beryllium] //Aviacionnye materialy i tehnologii. 2010. №1. S. 12–16.
10. Erasov V.S., Grinevich A.V., Senik V.Ja., Konovalov V.V., Trunin Ju.P., Nesterenko G.I. Raschetnye znachenija harakteristik prochnosti aviacionnyh materialov [Calculated values of the strength characteristics of aircraft materials] //Aviacionnye materialy i tehnologii. 2012. №2. S. 14–16.
11. Voznesenskaja N.M., Izotov V.I., Ul'janova N.V., Popova L.S., Potak Ja.M. Struktura i svojstva vysokoprochnoj nerzhavejushhej stali 1H15N4AM3 [Structure and properties of high strength stainless steel 1H15N4AM3] //MiTOM. 1971. №1. S. 32–35.
12. Savvina N.A., Kosarina E.I., Miroshin K.G., Stepanov A.V. Teoreticheskij raschet i prakticheskie sposoby opredelenija verojatnosti obnaruzhenija defektov v aviacionnyh materialah [Theoretical calculation and practical ways to determine the probability of detection of defects in aircraft materials] //Aviacionnye materialy i tehnologii. 2005. №1. S. 16–22.
13. Krivonogov G.S., Kablov E.N. Granicy zeren i ih rol' v ohrupchivanii vysokoprochnyh korrozionnostojkih stalej [Grain boundaries and their role in the embrittlement of high-strength stainless steels] //Metally. 2002. №1. S. 35–45.
14. Wagatsuma K., Hirokawa Kh. Observation of ion nitriding on Fe–Cr, Fe–Ni and Ni–Cr alloy surfaces in a glow discharge plasma //Surface and interface analisis. 2012. V. 8. №1. P. 37–42.
15. Potak Ja.M., Sagalevich E.A. Strukturnaja diagramma deformiruemyh nerzhavejushhih stalej [Structure diagram deformable stainless steels] //MiTOM. 1971. №9. S. 12–16.
16. Krivonogov G.S., Kablov E.N. Matematicheskaja model' strukturnoj diagrammy malouglerodistyh korrozionnostojkih stalej i ee primenenie pri razrabotke novyh mate-rialov [Mathematical model of the structural diagram of low carbon stainless steels and its application in the development of new materials] //Metally. 2001. №5. S. 42–48.
17. Tonysheva O.A., Voznesenskaja N.M., Eliseev Je.A., Shal'kevich A.B. Novaja vysoko-prochnaja jekonomnolegirovannaja azotsoderzhashhaja stal' povyshennoj nadezhnosti [New high ehkonomnolegirovannyh nitrogen-containing steel increased reliability] //Aviacionnye materialy i tehnologii. 2012. №S. S. 84–88.
18. Smoljakova M.Ju., Vershinin D.S., Tregubov I.M. Issledovanie vlijanija nizkotempera-turnogo azotirovanija na strukturno-fazovyj sostav i svojstva austenitnoj stali [Investiga-tion of the influence of low-temperature nitridation on the structural and phase composi-tion and properties of austenitic steel] /V sb. dokladov 9-oj Mezhdunarodnoj konf. «Vzaimodejstvie izluchenij s tverdym telom». Minsk. 2011. S. 176–177.
19. Kosolapov G.F., Gerasimov S.A. O strukture α-fazy azotirovannogo sloja stali 38H2MJuA i 10H13 [The structure of α-phase steel nitrided layer 38H2MYUA and 10X13] //MiTOM. 2011. №5. S. 71–73.
20. Gerasimov S.A., Kuksenova L.I., Lapteva V.G. Struktura i iznosostojkost' azotiro-vannyh konstrukcionnyh stalej i splavov [Structure and wear resistance of nitrided structural steels and alloys]. M.: MGTU im. N.Je. Baumana. 2012. S. 508–509.
2.
dx.doi.org/ 10.18577/2307-6046-2014-0-5-2-2
УДК 669.295
Nochovnaya N.A., Panin P.V.
Residual macrostress analysis in welded junctions of different titanium alloys
In the present work residual stress analysis has been accomplished for welded junc-tions of the VT20 (Ti–6Al–2Zr–1V–1Mo), VT6 (Ti–6Al–4V), and VT23 (Ti–5.5Al–4.5V–2Mo–1Cr–0.5Fe) alloys wherein macrostress values and distribution thereof along the cross-section of welded junctions were in focus. It has been shown that tension stresses occur in the center of weld joints while compression stresses are detected in heat-affected zones independently of argon-arc or electron-beam welding method applied. For the studied alloys the following regula-rity has been revealed: the relative tension stress level decreases with the -stabilizing coefficient increase.
Reference list
1. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [Strategic directions of development of materials and technolo-gies to process them for the period up to 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.
2. Antipov V.V. Strategija razvitija titanovyh, magnievyh, berillievyh i aljuminievyh splavov [The development strategy of titanium, magnesium, beryllium and aluminum alloys] //Aviacionnye materialy i tehnologii. 2012. №S. S. 157–167.
3. Tarasov Ju.M., Antipov V.V. Novye materialy VIAM – dlja perspektivnoj aviacionnoj tehniki proizvodstva OAO «OAK» [New materials VIAM – for advanced aircraft pro-duced by JSC «UAC»] //Aviacionnye materialy i tehnologii. 2012. №2. S. 5–6.
4. Shmotin Ju.N., Starkov R.Ju., Danilov D.V., Ospennikova O.G., Lomberg B.S. Novye materialy dlja perspektivnogo dvigatelja OAO «NPO „Saturn”» [New materials for ad-vanced engine JSC «NPO „Saturn”»] //Aviacionnye materialy i tehnologii. 2012. №2. S. 6–8.
5. Nochovnaja N.A. Perspektivy i problemy primenenija titanovyh splavov [Prospects and problems of application of titanium alloys] /V sb. Aviacionnye materialy i tehnologii. Vyp. «Perspektivy razvitija i primenenija titanovyh splavov dlja samoletov, raket, dvigatelej i sudov»: Sb. dokladov jubilejnogo soveshhanija, posvjashhennogo 55-letiju titanovoj laboratorii. M.: VIAM. 2007. S. 4–8.
6. Petuhov A.N. Aktual'nye voprosy konstrukcionnoj prochnosti titanovyh splavov i detalej iz nih [Topical issues of structural strength titanium alloys, and parts of them] /V sb. Aviacionnye materialy i tehnologii. Vyp. «Perspektivy razvitija i primenenija titanovyh splavov dlja samoletov, raket, dvigatelej i sudov»: Sb. dokladov jubilejnogo soveshhani-ja, posvjashhennogo 55-letiju titanovoj laboratorii. M.: VIAM. 2007. S. 8–13.
7. Horev A.I. Fundamental'nye i prikladnye raboty po konstrukcionnym titanovym splavam i perspektivnye napravlenija ih razvitija [Фундаментальные и прикладные работы по конструкционным титановым сплавам и перспективные направления их развития] //Trudy VIAM 2013. №2. St. 04 (viam-works.ru).
8. Horev A.I. Teorija i praktika sozdanija sovremennyh kompleksno-legirovannyh titanovyh splavov dlja aviakosmicheskoj i raketnoj tehniki [Theory and practice of modern complex-doped titanium alloys for aerospace and rocketry] /V sb. trudov Mezhdu-narodnoj konf. «Ti-2009 v SNG». 2009. S. 288–301.
9. Frolov V.A. Tehnologija svarki plavleniem i termicheskoj rezki metallov [Technology fusion welding and thermal cutting]: Ucheb. posob. M.: Al'fa M, Infra-M. 2011. 447 s.
10. Ljasockaja V.S. Termicheskaja obrabotka svarnyh soedinenij titanovyh splavov [Heat treatment of welded joints of titanium alloys]. M.: Jekomet. 2003. 352 s.
11. Vinokurov V.A. Svarnye konstrukcii [Weldments]. M. 1982. 354 s.
12. Plihunov V.V., Becofen S.Ja., Mamonov A.M., Spektor V.S. Issledovanie zakonomer-nostej formirovanija struktury i vnutrennih naprjazhenij v svarnyh soedinenijah iz ti-tanovogo splava VT20 [Investigation of regularities of formation of structure and inter-nal stresses in welded joints of titanium alloy VT20] //Metally. 2007. №5. S. 104–109.
13. Zolotorevskij B.B., Shubladze T.G., Tihonova A.F. Ostatochnye naprjazhenija i de-formacii v svarnyh soedinenijah titanovogo splava VT6 [Residual stress and strain in the welded joints of titanium alloy BT6] //Svarochnoe proizvodstvo. 1982. №1. S. 23–25.
14. Gorelik S.S., Skakov Ju.A., Rastorguev L.N. Rentgenograficheskij i jelektronno-opticheskij analiz [X-ray and electron-optical analysis]: Ucheb. posob. dlja vuzov. 4-e izd., dop. i pererab. M.: «MISiS». 2002. 360 s.
15. Chabina E.B., Alekseev A.A., Filonova E.V., Lukina E.A. Primenenie metodov analit-icheskoj mikroskopii i rentgenostrukturnogo analiza dlja issledovanija strukturno-fazovogo sostojanija materialov [Application of methods of analytical microscopy and X-ray analysis for the study of structural phase state materials] //Trudy VIAM. 2013. №5. St. 06 (viam-works.ru).
16. Moiseev V.N., Kulikov F.R., Kirillov Ju.G., Sholohova L.V., Vas'kin Ju.V. Svarnye soedinenija titanovyh splavov [Welds titanium alloys]. M.: Metallurgija. 1979. 248 s.
17. Horev M.A., Ioda A.V., Krasnozhon A.I. Mehanicheskie svojstva i struktura svarnyh soedinenij iz titanovogo splava VT23, vypolnennyh jelektronno-luchevoj svarkoj [The mechanical properties of welded joints and structure of the titanium alloy VT23 per-formed by electron beam welding] //Svarochnoe proizvodstvo. 1981. №7. S. 25–26.
18. Il'in A.A., Skvorcova S.V., Popova Ju.A., Kudelina I.M. Vlijanie termicheskoj obrabotki na formirovanie struktury i svojstv krupnogabaritnyh polufabrikatov iz splava VT23 [Effect of heat treatment on the structure and properties of the large semi-finished alloy VT23] //Titan. 2010. №4. S. 48–53.
19. Skvorcova S.V., Popova Ju.A., Panin P.V., Grushin I.A., Kuryshev E.A. Vlijanie termicheskoj obrabotki na strukturu i svojstva svarnyh soedinenij iz titanovogo splava VT23 [Effect of heat treatment on the structure and properties of welded joints made of titanium alloy VT23] //Titan. 2011. №2. S. 16–21.
20. Skvorcova S.V., Mamonov A.M., Panin P.V., Grushin I.A., Petrov A.A. Vlijanie termicheskoj obrabotki na formirovanie struktury i kompleksa mehanicheskih svojstv krupnogabaritnyh polufabrikatov iz titanovogo splava VT23 [Effect of heat treatment on the structure and mechanical properties of large complex of semi-finished titanium alloy VT23] /V sb. tezisov dokl. sed'mogo Mezhdunarodnogo ajerokosmicheskogo kongressa IAC’12. 2012. S. 193–194.
21. Panin P.V., Dzunovich D.A., Kudelina I.M., Grushin I.A. Termicheskaja obrabotka krupnogabaritnyh polufabrikatov vysokoprochnogo titanovogo splava VT23 [Heat treatment of large semis high strength titanium alloy VT23] /V sb. materialov Vserossijskoj nauch.-tehnich. konf. «NMT–2012». 2012. S. 80–81.
22. Grushin I.A., Krylov S.A., Popova Ju.A. Izuchenie makronaprjazhenij v svarnyh soedinenijah titanovogo splava VT23 [Study macrostresses in welded titanium alloy VT23] /V sb. tezisov dokladov MMNK «XXXVII Gagarinskie chtenija». T.1. 2011. S. 129–131.
23. Grushin I.A., Mamontova N.A., Kuryshev E.A. Termicheskaja obrabotka svarnyh soedinenij krupnogabaritnyh polufabrikatov titanovogo splava VT23, poluchennyh jelektronno-luchevoj svarkoj [Heat treatment of welded joints of large semi-finished ti-tanium alloy VT23 produced by electron beam welding] /V sb. tezisov dokladov MMNK «XXXVIII Gagarinskie chtenija». T.1. 2012. S. 28–29.
2. Antipov V.V. Strategija razvitija titanovyh, magnievyh, berillievyh i aljuminievyh splavov [The development strategy of titanium, magnesium, beryllium and aluminum alloys] //Aviacionnye materialy i tehnologii. 2012. №S. S. 157–167.
3. Tarasov Ju.M., Antipov V.V. Novye materialy VIAM – dlja perspektivnoj aviacionnoj tehniki proizvodstva OAO «OAK» [New materials VIAM – for advanced aircraft pro-duced by JSC «UAC»] //Aviacionnye materialy i tehnologii. 2012. №2. S. 5–6.
4. Shmotin Ju.N., Starkov R.Ju., Danilov D.V., Ospennikova O.G., Lomberg B.S. Novye materialy dlja perspektivnogo dvigatelja OAO «NPO „Saturn”» [New materials for ad-vanced engine JSC «NPO „Saturn”»] //Aviacionnye materialy i tehnologii. 2012. №2. S. 6–8.
5. Nochovnaja N.A. Perspektivy i problemy primenenija titanovyh splavov [Prospects and problems of application of titanium alloys] /V sb. Aviacionnye materialy i tehnologii. Vyp. «Perspektivy razvitija i primenenija titanovyh splavov dlja samoletov, raket, dvigatelej i sudov»: Sb. dokladov jubilejnogo soveshhanija, posvjashhennogo 55-letiju titanovoj laboratorii. M.: VIAM. 2007. S. 4–8.
6. Petuhov A.N. Aktual'nye voprosy konstrukcionnoj prochnosti titanovyh splavov i detalej iz nih [Topical issues of structural strength titanium alloys, and parts of them] /V sb. Aviacionnye materialy i tehnologii. Vyp. «Perspektivy razvitija i primenenija titanovyh splavov dlja samoletov, raket, dvigatelej i sudov»: Sb. dokladov jubilejnogo soveshhani-ja, posvjashhennogo 55-letiju titanovoj laboratorii. M.: VIAM. 2007. S. 8–13.
7. Horev A.I. Fundamental'nye i prikladnye raboty po konstrukcionnym titanovym splavam i perspektivnye napravlenija ih razvitija [Фундаментальные и прикладные работы по конструкционным титановым сплавам и перспективные направления их развития] //Trudy VIAM 2013. №2. St. 04 (viam-works.ru).
8. Horev A.I. Teorija i praktika sozdanija sovremennyh kompleksno-legirovannyh titanovyh splavov dlja aviakosmicheskoj i raketnoj tehniki [Theory and practice of modern complex-doped titanium alloys for aerospace and rocketry] /V sb. trudov Mezhdu-narodnoj konf. «Ti-2009 v SNG». 2009. S. 288–301.
9. Frolov V.A. Tehnologija svarki plavleniem i termicheskoj rezki metallov [Technology fusion welding and thermal cutting]: Ucheb. posob. M.: Al'fa M, Infra-M. 2011. 447 s.
10. Ljasockaja V.S. Termicheskaja obrabotka svarnyh soedinenij titanovyh splavov [Heat treatment of welded joints of titanium alloys]. M.: Jekomet. 2003. 352 s.
11. Vinokurov V.A. Svarnye konstrukcii [Weldments]. M. 1982. 354 s.
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16. Moiseev V.N., Kulikov F.R., Kirillov Ju.G., Sholohova L.V., Vas'kin Ju.V. Svarnye soedinenija titanovyh splavov [Welds titanium alloys]. M.: Metallurgija. 1979. 248 s.
17. Horev M.A., Ioda A.V., Krasnozhon A.I. Mehanicheskie svojstva i struktura svarnyh soedinenij iz titanovogo splava VT23, vypolnennyh jelektronno-luchevoj svarkoj [The mechanical properties of welded joints and structure of the titanium alloy VT23 per-formed by electron beam welding] //Svarochnoe proizvodstvo. 1981. №7. S. 25–26.
18. Il'in A.A., Skvorcova S.V., Popova Ju.A., Kudelina I.M. Vlijanie termicheskoj obrabotki na formirovanie struktury i svojstv krupnogabaritnyh polufabrikatov iz splava VT23 [Effect of heat treatment on the structure and properties of the large semi-finished alloy VT23] //Titan. 2010. №4. S. 48–53.
19. Skvorcova S.V., Popova Ju.A., Panin P.V., Grushin I.A., Kuryshev E.A. Vlijanie termicheskoj obrabotki na strukturu i svojstva svarnyh soedinenij iz titanovogo splava VT23 [Effect of heat treatment on the structure and properties of welded joints made of titanium alloy VT23] //Titan. 2011. №2. S. 16–21.
20. Skvorcova S.V., Mamonov A.M., Panin P.V., Grushin I.A., Petrov A.A. Vlijanie termicheskoj obrabotki na formirovanie struktury i kompleksa mehanicheskih svojstv krupnogabaritnyh polufabrikatov iz titanovogo splava VT23 [Effect of heat treatment on the structure and mechanical properties of large complex of semi-finished titanium alloy VT23] /V sb. tezisov dokl. sed'mogo Mezhdunarodnogo ajerokosmicheskogo kongressa IAC’12. 2012. S. 193–194.
21. Panin P.V., Dzunovich D.A., Kudelina I.M., Grushin I.A. Termicheskaja obrabotka krupnogabaritnyh polufabrikatov vysokoprochnogo titanovogo splava VT23 [Heat treatment of large semis high strength titanium alloy VT23] /V sb. materialov Vserossijskoj nauch.-tehnich. konf. «NMT–2012». 2012. S. 80–81.
22. Grushin I.A., Krylov S.A., Popova Ju.A. Izuchenie makronaprjazhenij v svarnyh soedinenijah titanovogo splava VT23 [Study macrostresses in welded titanium alloy VT23] /V sb. tezisov dokladov MMNK «XXXVII Gagarinskie chtenija». T.1. 2011. S. 129–131.
23. Grushin I.A., Mamontova N.A., Kuryshev E.A. Termicheskaja obrabotka svarnyh soedinenij krupnogabaritnyh polufabrikatov titanovogo splava VT23, poluchennyh jelektronno-luchevoj svarkoj [Heat treatment of welded joints of large semi-finished ti-tanium alloy VT23 produced by electron beam welding] /V sb. tezisov dokladov MMNK «XXXVIII Gagarinskie chtenija». T.1. 2012. S. 28–29.
3.
dx.doi.org/ 10.18577/2307-6046-2014-0-5-3-3
УДК 62-762: 629.7.03
Titov V.I., Goundobin N.V., Pilipenko L.V., Dvoretskov R.M.
Determination of silicon carbide and aluminum nitride in the sealing material on the basis of nickel
A method for determination of silicon carbide and aluminum nitride in uplotnitel′nom material based on nickel. Error of definition of these components does not exceed 5% RH.
Reference list
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11. Mubojadzhjan S.A., Lucenko A.N., Aleksandrov D.A., Gorlov D.S., Zhuravleva P.L. Issledovanie svojstv nanoslojnyh jerozionnyh pokrytij na osnove karbidov i nitridov metallov [Investigation of the properties nanolayer erosion coatings based on carbides and nitrides] //Metally. 2011. №4. S. 91–101.
12. Mubojadzhjan S.A., Aleksandrov D.A., Gorlov D.S., Egorova L.P., Bulavinceva E.E. Zashhitnye i uprochnjajushhie ionno-plazmennye pokrytija dlja lopatok i drugih ot-vetstvennyh detalej kompressora GTD [Protecting and strengthening the ion-plasma coatings for blades and other critical parts of the compressor turbine engine] //Aviacionnye materialy i tehnologii. 2012. №S. S. 71–81.
13. Kablov E.N., Mubojadzhjan S.A., Budinovskij S.A, Lucenko A.N. Ionno-plazmennye zashhitnye pokrytija dlja lopatok gazoturbinnyh dvigatelej [Ion-plasma protective coat-ings for gas turbine engine blades] //Metally. 2007. №5. S. 23–34.
14. Mubojadzhjan S.A., Lucenko A.N., Aleksandrov D.A., Gorlov D.S. Issledovanie vozmozhnosti povyshenija sluzhebnyh harakteristik lopatok kompressora GTD metodom ionnogo modificirovanija poverhnosti [Research opportunities to improve service characteristics of the compressor blades GTE ion-surface modification] //Trudy VIAM. 2013. №1. St. 02 (viam-works.ru).
15. Kablov E.N., Mubojadzhjan S.A. Teplozashhitnye pokrytija dlja lopatok turbiny vysokogo davlenija perspektivnyh GTD [Thermal barrier coatings for turbine blades of high pressure promising GTD] //Metally. 2012. №1. S. 5–13.
16. Kablov E.N., Solncev S.S., Rozenenkova V.A., Mironova N.A. Sovremennye poli-funkcional'nye vysokotemperaturnye pokrytija dlja nikelevyh splavov, uplotnitel'nyh metallicheskih voloknistyh materialov i berillievyh splavov [Modern polyfunctional high-nickel alloy coatings, sealing materials and fibrous metal beryllium] //Novosti ma-terialovedenija. Nauka i tehnika. 2013. №1 (materialsnews.ru).
17. Sposob nanesenija pokrytija dlja zashhity ot vysokotemperaturnogo okislenija pover-hnosti vnutrennej polosti ohlazhdaemyh lopatok turbin iz bezuglerodistyh zharo-prochnyh splavov na osnove nikelja [The method of coating for protection against high-temperature oxidation of the inner cavity cooled turbine blades of carbon-free heat-resistant nickel-based alloys]: pat. 2471887 Ros. Federacija; opubl. 17.10.2011.
18. Sposob nanesenija kombinirovannogo zharostojkogo pokrytija [Method of application of combined heat-resistant coating]: pat. 2402633 Ros. Federacija; opubl. 31.03.2009.
19. Dospehi dlja «Burana». Materialy i tehnologii VIAM dlja MKS «Jenergija–Buran» [Armor for the «Buran». Materials and technologies for VIAM ISS «Energia-Buran»] /Pod obshh. red. Kablova E.N. M.: Fond «Nauka i zhizn'». 2013. S. 44.
20. Samsonov G.V. Fiziko-himicheskie i mehanicheskie svojstva karbidov i nitridov bora i kremnija [Physico-chemical and mechanical properties of the carbides and nitrides of boron and silicon] /V sb. informacionnyh materialov «Metallokeramicheskie materialy i metody ih issledovanija». Kiev: Izd-vo USSR. 1959. S. 36–39.
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22. Storms Je. Tugoplavkie karbidy [Refractory carbides]: Per. s angl. M. 1970. 170 s.
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24. Bolgar A.S., Litvinenko V.F. Termodinamicheskie svojstva nitridov [Thermodynamic properties of nitrides]. Kiev. 1980. 210 s.
25. Gnesin G.G. Karbidokremnievye materialy [Silicon carbide materials]. M. 1977. 110 s.
2. Migunov V.P., Farafonov D.P., Degovec M.L., Stupina T.I. Uplotnitel'nye materialy dlja protochnogo trakta GTD [Sealing materials for flow path GTE] //Aviacionnye materialy i tehnologii. 2012. №S. S. 94–97.
3. Kuznecov E.G., Majler D.P., Pochuev V.P. Primenenie istiraemyh uplotnenij v pro-tochnoj chasti GTD [Application abradable seals in the running part of GTE] /V sb. Vo-prosy aviacionnoj nauki i tehniki. Ser. Aviacionnye materialy. Vyp. Uplotnitel'nye ma-terialy dlja protochnoj chasti GTD. M.: VIAM. 1992. S. 8–13.
4. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [Strategic directions of development of materials and technolo-gies to process them for the period up to 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.
5. Ospennikova O.G. Strategija razvitija zharoprochnyh splavov i stalej special'nogo naznachenija, zashhitnyh i teplozashhitnyh pokrytij [The development strategy of sup-eralloys and special steel, protective and thermal barrier coatings] //Aviacionnye mate-rialy i tehnologii. 2012. №S. S. 19–36.
6. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Nikelevye zharoprochnye splavy novogo pokolenija [Nickel superalloys new generation] //Aviacionnye materialy i tehnologii. 2012. №S. S. 36–52.
7. Kablov E.N., Mubojadzhjan S.A. Zashhitnye pokrytija lopatok turbin perspektivnyh GTD [Protective coating turbine blades looking GTE] //GTT. 2001. №3 (12). S. 30–32.
8. Budinovskij S.A., Mubojadzhjan S.A., Gajamov A.M., Stepanova S.V. Ionno-plazmennye zharostojkie pokrytija s kompozicionnym bar'ernym sloem dlja zashhity ot okislenija splava ZhS36-VI [Ion-plasma heat-resistant composite coating with a barrier layer to prevent the oxidation of the alloy ZHS36-VI] //MiTOM. 2011. №1. S. 34–49.
9. Mubojadzhjan S.A. Osobennosti osazhdenija iz dvuhfaznogo potoka mnogokomponent-noj plazmy vakuumno-dugovogo razrjada, soderzhashhego mikrokapli isparjaemogo materiala [Features deposition of two-phase flow of a multicomponent plasma vacuum arc containing microdroplets of the evaporated material] //Metally. 2008. №2. S. 20–34.
10. Mubojadzhjan S.A., Aleksandrov D.A., Gorlov D.S. Ionno-plazmennye i nanoslojnye jerozionnostojkie pokrytija na osnove karbidov i nitridov metallov [Ion-plasma and Nanolayer erosionproofed coatings based on carbides and nitrides] //Metally. 2010. №5. S. 39–51.
11. Mubojadzhjan S.A., Lucenko A.N., Aleksandrov D.A., Gorlov D.S., Zhuravleva P.L. Issledovanie svojstv nanoslojnyh jerozionnyh pokrytij na osnove karbidov i nitridov metallov [Investigation of the properties nanolayer erosion coatings based on carbides and nitrides] //Metally. 2011. №4. S. 91–101.
12. Mubojadzhjan S.A., Aleksandrov D.A., Gorlov D.S., Egorova L.P., Bulavinceva E.E. Zashhitnye i uprochnjajushhie ionno-plazmennye pokrytija dlja lopatok i drugih ot-vetstvennyh detalej kompressora GTD [Protecting and strengthening the ion-plasma coatings for blades and other critical parts of the compressor turbine engine] //Aviacionnye materialy i tehnologii. 2012. №S. S. 71–81.
13. Kablov E.N., Mubojadzhjan S.A., Budinovskij S.A, Lucenko A.N. Ionno-plazmennye zashhitnye pokrytija dlja lopatok gazoturbinnyh dvigatelej [Ion-plasma protective coat-ings for gas turbine engine blades] //Metally. 2007. №5. S. 23–34.
14. Mubojadzhjan S.A., Lucenko A.N., Aleksandrov D.A., Gorlov D.S. Issledovanie vozmozhnosti povyshenija sluzhebnyh harakteristik lopatok kompressora GTD metodom ionnogo modificirovanija poverhnosti [Research opportunities to improve service characteristics of the compressor blades GTE ion-surface modification] //Trudy VIAM. 2013. №1. St. 02 (viam-works.ru).
15. Kablov E.N., Mubojadzhjan S.A. Teplozashhitnye pokrytija dlja lopatok turbiny vysokogo davlenija perspektivnyh GTD [Thermal barrier coatings for turbine blades of high pressure promising GTD] //Metally. 2012. №1. S. 5–13.
16. Kablov E.N., Solncev S.S., Rozenenkova V.A., Mironova N.A. Sovremennye poli-funkcional'nye vysokotemperaturnye pokrytija dlja nikelevyh splavov, uplotnitel'nyh metallicheskih voloknistyh materialov i berillievyh splavov [Modern polyfunctional high-nickel alloy coatings, sealing materials and fibrous metal beryllium] //Novosti ma-terialovedenija. Nauka i tehnika. 2013. №1 (materialsnews.ru).
17. Sposob nanesenija pokrytija dlja zashhity ot vysokotemperaturnogo okislenija pover-hnosti vnutrennej polosti ohlazhdaemyh lopatok turbin iz bezuglerodistyh zharo-prochnyh splavov na osnove nikelja [The method of coating for protection against high-temperature oxidation of the inner cavity cooled turbine blades of carbon-free heat-resistant nickel-based alloys]: pat. 2471887 Ros. Federacija; opubl. 17.10.2011.
18. Sposob nanesenija kombinirovannogo zharostojkogo pokrytija [Method of application of combined heat-resistant coating]: pat. 2402633 Ros. Federacija; opubl. 31.03.2009.
19. Dospehi dlja «Burana». Materialy i tehnologii VIAM dlja MKS «Jenergija–Buran» [Armor for the «Buran». Materials and technologies for VIAM ISS «Energia-Buran»] /Pod obshh. red. Kablova E.N. M.: Fond «Nauka i zhizn'». 2013. S. 44.
20. Samsonov G.V. Fiziko-himicheskie i mehanicheskie svojstva karbidov i nitridov bora i kremnija [Physico-chemical and mechanical properties of the carbides and nitrides of boron and silicon] /V sb. informacionnyh materialov «Metallokeramicheskie materialy i metody ih issledovanija». Kiev: Izd-vo USSR. 1959. S. 36–39.
21. Himicheskaja jenciklopedija [Chemical encyclopedia]: V 5 tomah. M.: Sovetskaja jenciklopedija. 1988. T. 1. S. 212; T. 2. S. 624; T. 3. S. 508–510.
22. Storms Je. Tugoplavkie karbidy [Refractory carbides]: Per. s angl. M. 1970. 170 s.
23. Tot L. Karbidy i nitridy perehodnyh metallov [Carbides and nitrides of transition met-als]: Per. s angl. M. 1974. 260 s.
24. Bolgar A.S., Litvinenko V.F. Termodinamicheskie svojstva nitridov [Thermodynamic properties of nitrides]. Kiev. 1980. 210 s.
25. Gnesin G.G. Karbidokremnievye materialy [Silicon carbide materials]. M. 1977. 110 s.
4.
dx.doi.org/ 10.18577/2307-6046-2014-0-5-4-4
УДК 669.245
Evgenov A.G., Nerush S.V., Vasilenko S.A.
The obtaining and testing of the fine-dispersed metal powder of the high-chromium alloy on nickel-base for laser metal deposition
Fine-dispersed metal powders of the heat resisting alloy brand EP648-VI for laser metal deposition (LMD), obtained by method of atomization at a facility HERMI-GA10/100 VI are investigated. It is shown, that the obtained fine-dispersed powders when spraying by cold and hot gas have low oxygen content, the spherical form, the expressed dendritic structure in all range of the granulometric distribution. Adaptive laser metal deposition with application metal powder of the heat resisting alloy EP648-VI of the granulometric distribution 40–80 microns on working off technology of recovery of geometry extreme combs on the bandage shelf of working blades of the second step guarantees high quality of welding material (availability of defects of typemicrocracks, lack of penetrations is not revealed).
Reference list
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11. Kablov E.N., Evgenov A.G., Ryl'nikov V.S., Afanas'ev-Hodykin A.N. Issledovanie melkodispersnyh poroshkov pripoev dlja diffuzionnoj vakuumnoj pajki, poluchennyh metodom avtomizacii rasplava [Investigation of fine powders of alloys, diffusion vacu-um brazing obtained by melt avtomizatsii] //Vestnik MGTU im. N.Je. Baumana. Ser «Mashinostroenie». 2011. №SP2. S. 79–87.
12. Ospennikova O.G., Evgenov A.G., Nerush S.V., Afanas'ev-Hodykin A.N. Issledovanie melkodispersnyh poroshkov pripoev na nikelevoj osnove primenitel'no k polucheniju vysokotehnologichnogo polufabrikata v vide samoklejushhejsja lenty na organicheskom svjazujushhem [Investigation of fine solder powder nickel-based high-tech applied to obtain a semi-adhesive tape on the organic binder] //Vestnik UGATU. 2012. №5 (50). S. 137–144.
13. Ospennikova O.G. Strategija razvitija zharoprochnyh splavov i stalej special'nogo naznachenija, zashhitnyh i tehnologicheskih pokrytij [The development strategy of sup-eralloys and special steel, protective coatings and technological] //Aviacionnye materialy i tehnologii. 2012. №S. S. 19–36.
14. Lykov P.A., Roshhin V.E., Vorob'ev E.I. Vlijanie tehnologicheskih parametrov raspyl-enija metallicheskih rasplavov na granulometricheskij sostav poroshka i formu chastic poroshka [Effect of process parameters on the melt spraying of metal powder particle size distribution and shape of the powder particles] //Izvestija vuzov. Ser. «Chernaja metallurgija». 2012. №6. S. 21–23.
15. Bersenev A.G., Logunov A.V., Logacheva A.I. Problemy povyshenija kachestva zharoprochnyh splavov, poluchaemyh metodom metallurgii granul [Problems of im-proving the quality of high-temperature alloys, obtained by granule metallurgy] //Vestnik MAI. 2008. T. 15. №3. S. 83–89.
16. Safronov V.P., Rytov N.N., Jeskin G.I., Solujanov Ju.F. Sovershenstvovanie tehnologii gazostrujnogo raspylenija rasplava [Improving technology gas-jet spray melt] /V sb. statej «Metallurgija granul». Vyp. 1. M.: VILS. 1983. S. 59–63.
17. Anuchin P.S., Shherbakov A.I., Kalicev V.A. i dr. Osobennosti proizvodstva zharo-prochnyh poroshkovyh pripoev [Features production of heat-resistant powder solders] /V sb. statej «Metallurgija granul». Vyp. 1. M.: VILS. 1983. S. 154–159.
18. Kablov E.N., Petrushin N.V., Bronfin M.B., Alekseev A.A. Osobennosti mono-kristallicheskih zharoprochnyh nikelevyh splavov, legirovannyh reniem [Features single-crystal high-temperature nickel alloys alloyed with rhenium] //Metally. 2006. №5. S. 47–57.
19. Kablov E.N., Svetlov I.L., Petrushin N.V. Nikelevye zharoprochnye splavy dlja lit'ja lopatok s napravlennoj i monokristallicheskoj strukturoj [Nickel superalloys for blades casting with directional and single-crystal structure]. Ch. II //Materialovedenie. 1997. №5. S. 14–16.
2. Gerasimov D.E., Razuvaev E.V. Proizvodstvo deformirovannyh polufabrikatov iz sov-remennyh i perspektivnyh zharoprochnyh nikelevyh splavov [Production of semi-finished deformed modern and advanced heat-resistant nickel alloys] /V sb. Avi-acionnye materialy i tehnologii. Vyp. «Tehnologija proizvodstva aviacionnyh metalli-cheskih materialov». M.: VIAM. 2002. S. 125–132.
3. Lomberg B.S., Ovsepjan S.V., Bakradze M.M., Mazalov I.S. Vysokotemperaturnye zharoprochnye nikelevye splavy dlja detalej gazoturbinnyh dvigatelej [High-temperature heat-resistant nickel alloys for turbine engine parts] //Aviacionnye materialy i tehnologii. 2012. №S. S. 52–57.
4. Kablov E.N., Ospennikova O.G., Vershkov A.V. Redkie metally i redkozemel'nye jele-menty – materialy sovremennyh i budushhih vysokih tehnologij [Rare metals and rare earth elements - materials of current and future high-tech] //Trudy VIAM. 2013. №2. St. 01 (viam-works.ru).
5. Nerush S.V., Evgenov A.G. Proizvodstvo poroshkov pripoev i gotovyh polufabri-katov na ih osnove, a takzhe poroshkov zharoprochnyh splavov i stalej dlja addi-tivnyh tehnologij [Manufacture of solder powder and semi-finished on their basis, as well as powders heat-resistant alloys and steels for additive technologies] /V sb. dokl. nauch.-tehnich. kongressa po dvigatelestroeniju (NTKD-2012). 2012. S. 344–347.
6. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [Strategic directions of development of materials and technolo-gies to process them for the period up to 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.
7. Lykov P.A., Safonov E.V., Bromer K.A., Shul'c A.O. Poluchenie metallicheskih mikro-poroshkov gazodinamicheskim raspyleniem [Preparation of metal spray micropowders gasdynamic] //Vestnik Juzhno-Ural'skogo gosudarstvennogo universiteta. Ser. «Mashi-nostroenie». 2012. Vyp. 33. S. 107–112.
8. Evgenov A.G., Nerush S.V. Tehnologija poluchenija poroshkov i polufabrikatov pripoev, issledovanie melkodispersnyh poroshkov pripoev dlja diffuzionnoj vakuumnoj pajki, poluchennyh metodom atomizacii rasplava [Technology for producing powders and semi solders study of fine powders of alloys, diffusion vacuum brazing, obtained by atomization of the melt] /V sb. materialov V Vserossijskoj nauchno-tehnicheskoj kon-ferencii molodyh specialistov. Ufa: UMPO. 2011. S. 159–162.
9. Kablov E.N., Sidorov V.V., Kablov D.E., Rigin V.E., Gorjunov A.V. Sovremennye tehnologii poluchenija prutkovyh zagotovok iz litejnyh zharoprochnyh splavov novogo pokolenija [Modern technologies for bar stock of casting superalloys new generation] //Aviacionnye materialy i tehnologii. 2012. №S. S. 97−105.
10. Lykov P.A., Bromer K.A., Roshhin V.E., Bryndin S.A. Opredelenie tehnologicheskih parametrov poluchenija metallicheskih ul'tradispersnyh poroshkov [Determination of process parameters for producing a metallic ultrafine powders] //Vestnik Juzhno-Ural'skogo gosudarstvennogo universiteta. Ser. «Metallurgija». 2011. Vyp. 14. S. 17–19.
11. Kablov E.N., Evgenov A.G., Ryl'nikov V.S., Afanas'ev-Hodykin A.N. Issledovanie melkodispersnyh poroshkov pripoev dlja diffuzionnoj vakuumnoj pajki, poluchennyh metodom avtomizacii rasplava [Investigation of fine powders of alloys, diffusion vacu-um brazing obtained by melt avtomizatsii] //Vestnik MGTU im. N.Je. Baumana. Ser «Mashinostroenie». 2011. №SP2. S. 79–87.
12. Ospennikova O.G., Evgenov A.G., Nerush S.V., Afanas'ev-Hodykin A.N. Issledovanie melkodispersnyh poroshkov pripoev na nikelevoj osnove primenitel'no k polucheniju vysokotehnologichnogo polufabrikata v vide samoklejushhejsja lenty na organicheskom svjazujushhem [Investigation of fine solder powder nickel-based high-tech applied to obtain a semi-adhesive tape on the organic binder] //Vestnik UGATU. 2012. №5 (50). S. 137–144.
13. Ospennikova O.G. Strategija razvitija zharoprochnyh splavov i stalej special'nogo naznachenija, zashhitnyh i tehnologicheskih pokrytij [The development strategy of sup-eralloys and special steel, protective coatings and technological] //Aviacionnye materialy i tehnologii. 2012. №S. S. 19–36.
14. Lykov P.A., Roshhin V.E., Vorob'ev E.I. Vlijanie tehnologicheskih parametrov raspyl-enija metallicheskih rasplavov na granulometricheskij sostav poroshka i formu chastic poroshka [Effect of process parameters on the melt spraying of metal powder particle size distribution and shape of the powder particles] //Izvestija vuzov. Ser. «Chernaja metallurgija». 2012. №6. S. 21–23.
15. Bersenev A.G., Logunov A.V., Logacheva A.I. Problemy povyshenija kachestva zharoprochnyh splavov, poluchaemyh metodom metallurgii granul [Problems of im-proving the quality of high-temperature alloys, obtained by granule metallurgy] //Vestnik MAI. 2008. T. 15. №3. S. 83–89.
16. Safronov V.P., Rytov N.N., Jeskin G.I., Solujanov Ju.F. Sovershenstvovanie tehnologii gazostrujnogo raspylenija rasplava [Improving technology gas-jet spray melt] /V sb. statej «Metallurgija granul». Vyp. 1. M.: VILS. 1983. S. 59–63.
17. Anuchin P.S., Shherbakov A.I., Kalicev V.A. i dr. Osobennosti proizvodstva zharo-prochnyh poroshkovyh pripoev [Features production of heat-resistant powder solders] /V sb. statej «Metallurgija granul». Vyp. 1. M.: VILS. 1983. S. 154–159.
18. Kablov E.N., Petrushin N.V., Bronfin M.B., Alekseev A.A. Osobennosti mono-kristallicheskih zharoprochnyh nikelevyh splavov, legirovannyh reniem [Features single-crystal high-temperature nickel alloys alloyed with rhenium] //Metally. 2006. №5. S. 47–57.
19. Kablov E.N., Svetlov I.L., Petrushin N.V. Nikelevye zharoprochnye splavy dlja lit'ja lopatok s napravlennoj i monokristallicheskoj strukturoj [Nickel superalloys for blades casting with directional and single-crystal structure]. Ch. II //Materialovedenie. 1997. №5. S. 14–16.
5.
dx.doi.org/ 10.18577/2307-6046-2014-0-5-5-5
УДК 669.245.018.44
Kablov D.E., Shompolov E.G., Sidorov V.V., Gorunov A.V.
The vacuum induction melting-pouring installation VIM 12 III hmc for high quality supperalloys nickel base production
The design of vacuum induction installations including the modern vacuum induction furnace VIM 12 III HMC ALD production (Germany) was considered. The VIM 12 III HMC installation has all necessary units and devices including transduceres for oxidized melt measure and conforms to modern requirements for a vacuum equipment. The installation permits to design the new effective basic processes of last generation cast supperalloys melting for single crystal casting and thereby to increase their operationale performances.
Reference list
1. Kablov E.N., Petrushin N.V., Sidorov V.V., Demonis I.M. Razrabotka monokristallich-eskih vysokorenievyh zharoprochnyh nikelevyh splavov metodom komp'juternogo kon-struirovanija [Development of single-crystal superalloys vysokorenievyh nickel alloys by computer-aided design] /V sb.: Aviacionnye materialy i tehnologii. Vyp. Vysoko-renievye zharoprochnye splavy, tehnologija i oborudovanie dlja proizvodstva splavov i lit'ja monokristallicheskih turbinnyh lopatok GTD. M.: VIAM. 2004. S. 22–36.
2. Kablov E.N., Petrushin N.V., Bronfin M.B., Alekseev A.A. Osobennosti monokristalli-cheskih zharoprochnyh nikelevyh splavov, legirovannyh reniem [Features single-crystal high-temperature nickel alloys alloyed with rhenium] //Metally. 2006. №5. S. 47–57.
3. Kablov E.N., Svetlov I.L., Petrushin N.V. Nikelevye zharoprochnye splavy dlja lit'ja lopatok s napravlennoj i monokristallicheskoj strukturoj [Nickel superalloys for blades casting with directional and single-crystal structure]. Ch. II //Materialovedenie. 1997. №5. S. 14–16.
4. Kablov E.N., Sidorov V.V., Kablov D.E., Rigin V.E., Gorjunov A.V. Sovremennye tehnologii poluchenija prutkovyh zagotovok iz litejnyh zharoprochnyh splavov novogo pokolenija [Modern technologies for bar stock of casting superalloys new generation] //Aviacionnye materialy i tehnologii. 2012. №S. S. 97–105.
5. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [Strategic directions of development of materials and technolo-gies to process them for the period up to 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.
6. Sidorov V.V., Rigin V.E., Kablov D.E. Organizacija proizvodstva lityh prutkovyh zagotovok iz sovremennyh litejnyh vysokozharoprochnyh nikelevyh splavov [Organiza-tion of production of cast bar stock of modern casting nickel-base superalloys] //Litejnoe proizvodstvo. 2011. №10. S. 2–5.
7. Kablov E.N., Ospennikova O.G., Sidorov V.V., Rigin V.E. Proizvodstvo lityh prutkovyh (shihtovyh) zagotovok iz sovremennyh litejnyh vysokozharoprochnyh nikelevyh splavov [Production of cast semifinished (of charge) of the modern casting blanks nickel-base superalloys] /V sb. trudov nauch.-tehnich. konf., posvjashhennoj 310-letiju ural'skoj metallurgii i sozdaniju tehniko-vnedrencheskogo centra metallurgii i tjazhelogo mashinostroenija. 2011. T. 1. Ekaterinburg: «Nauka Servis». 2011. S. 31–38.
8. Sidorov V.V., Rigin V.E., Gorjunov A.V., Kablov D.E. Vysokojeffektivnye tehnologii i sovremennoe oborudovanie dlja proizvodstva shihtovyh zagotovok iz litejnyh zharo-prochnyh splavov [Enabling technologies and modern equipment for production of charge billets casting superalloys] //Metallurg. 2012. №5. S. 26–30.
9. Kablov E.N., Bondarenko Ju.A., Kablov D.E. Osobennosti struktury i zharoprochnyh svojstv monokristallov <001> vysokorenievogo nikelevogo zharoprochnogo splava, poluchennogo v uslovijah vysokogradientnoj napravlennoj kristallizacii [Structure and properties of single crystals of high-temperature <001> vysokorenievogo nickel superal-loy prepared under the high-gradient directional crystallization] //Aviacionnye materialy i tehnologii. 2011. №4. S. 25–31.
10. Kablov E.N., Bondarenko Ju.A., Echin A.B., Surova V.A. Razvitie processa naprav-lennoj kristallizacii lopatok GTD iz zharoprochnyh splavov s monokristallicheskoj i kompozicionnoj strukturoj [The development process of directional solidification of GTE blades with single crystal superalloys and composite structure] //Aviacionnye ma-terialy i tehnologii. 2012. №1. S. 3–8.
11. Kablov E.N., Ospennikova O.G., Sidorov V.V., Rigin V.E., Kablov D.E. Osobennosti tehnologii vyplavki i razlivki sovremennyh litejnyh vysokozharoprochnyh nikelevyh splavov [Technology features modern smelting and casting casting nickel-base superal-loys] //Vestnik MGTU im. N.Je. Baumana. Ser. «Mashinostroenie». 2011. №SP2. S. 68–78.
12. Gerasimov V.V., Visik E.M., Nikitin V.A., Zernova M.G. Opyt osvoenija tehnologii lit'ja sektorov soplovyh lopatok s monokristallicheskoj strukturoj iz splava VKNA-4U [Experience in developing casting technology sectors vane with single-crystal structure of the alloy VKNA-4U] //Aviacionnye materialy i tehnologii. 2012. №4. S. 13–18.
13. Sidorov V.V., Rigin V.E., Gorjunov A.V., Min P.G., Kablov D.E. Poluchenie Re-Ru soderzhashhego splava s ispol'zovaniem nekondicionnyh othodov [Preparation of Re-Ru-containing alloy using rejects] //Metallurgija mashinostroenija. 2012. №3. S. 15–17.
14. Sidorov V.V., Ishodzhanova I.V., Rigin V.E., Folomejkin Ju.I. Ocenka jeffektivnosti fil'tracii pri razlivke slozhnolegirovannogo nikelevogo rasplava s povyshennym kolich-estvom othodov [Evaluating the effectiveness of filtering in the casting of complex-nickel melt with an increased amount of waste] //Jelektrometallurgija. 2011. №11. S. 17–21.
15. Kablov D.E., Sidorov V.V., Min P.G. Vlijanie primesi azota na strukturu monokristal-lov zharoprochnogo nikelevogo splava ZhS30-VI i razrabotka jeffektiv-nyh sposobov ego rafinirovanija [Influence of nitrogen impurities on the structure of single-crystal superalloy nickel alloy ZHS30-VI and develop effective ways of refining its] //Aviacionnye materialy i tehnologii. 2012. №2. S. 32–36.
16. Kablov D.E., Chabina E.B., Sidorov V.V., Min P.G. Issledovanie vlijanija azota na strukturu i svojstva monokristallov iz litejnogo zharoprochnogo splava ZhS30-VI [In-vestigation of the influence of nitrogen on the structure and properties of single crystals of cast superalloy ZHS30-VI] //MiTOM. 2013. №8. S. 3–7.
2. Kablov E.N., Petrushin N.V., Bronfin M.B., Alekseev A.A. Osobennosti monokristalli-cheskih zharoprochnyh nikelevyh splavov, legirovannyh reniem [Features single-crystal high-temperature nickel alloys alloyed with rhenium] //Metally. 2006. №5. S. 47–57.
3. Kablov E.N., Svetlov I.L., Petrushin N.V. Nikelevye zharoprochnye splavy dlja lit'ja lopatok s napravlennoj i monokristallicheskoj strukturoj [Nickel superalloys for blades casting with directional and single-crystal structure]. Ch. II //Materialovedenie. 1997. №5. S. 14–16.
4. Kablov E.N., Sidorov V.V., Kablov D.E., Rigin V.E., Gorjunov A.V. Sovremennye tehnologii poluchenija prutkovyh zagotovok iz litejnyh zharoprochnyh splavov novogo pokolenija [Modern technologies for bar stock of casting superalloys new generation] //Aviacionnye materialy i tehnologii. 2012. №S. S. 97–105.
5. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [Strategic directions of development of materials and technolo-gies to process them for the period up to 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.
6. Sidorov V.V., Rigin V.E., Kablov D.E. Organizacija proizvodstva lityh prutkovyh zagotovok iz sovremennyh litejnyh vysokozharoprochnyh nikelevyh splavov [Organiza-tion of production of cast bar stock of modern casting nickel-base superalloys] //Litejnoe proizvodstvo. 2011. №10. S. 2–5.
7. Kablov E.N., Ospennikova O.G., Sidorov V.V., Rigin V.E. Proizvodstvo lityh prutkovyh (shihtovyh) zagotovok iz sovremennyh litejnyh vysokozharoprochnyh nikelevyh splavov [Production of cast semifinished (of charge) of the modern casting blanks nickel-base superalloys] /V sb. trudov nauch.-tehnich. konf., posvjashhennoj 310-letiju ural'skoj metallurgii i sozdaniju tehniko-vnedrencheskogo centra metallurgii i tjazhelogo mashinostroenija. 2011. T. 1. Ekaterinburg: «Nauka Servis». 2011. S. 31–38.
8. Sidorov V.V., Rigin V.E., Gorjunov A.V., Kablov D.E. Vysokojeffektivnye tehnologii i sovremennoe oborudovanie dlja proizvodstva shihtovyh zagotovok iz litejnyh zharo-prochnyh splavov [Enabling technologies and modern equipment for production of charge billets casting superalloys] //Metallurg. 2012. №5. S. 26–30.
9. Kablov E.N., Bondarenko Ju.A., Kablov D.E. Osobennosti struktury i zharoprochnyh svojstv monokristallov <001> vysokorenievogo nikelevogo zharoprochnogo splava, poluchennogo v uslovijah vysokogradientnoj napravlennoj kristallizacii [Structure and properties of single crystals of high-temperature <001> vysokorenievogo nickel superal-loy prepared under the high-gradient directional crystallization] //Aviacionnye materialy i tehnologii. 2011. №4. S. 25–31.
10. Kablov E.N., Bondarenko Ju.A., Echin A.B., Surova V.A. Razvitie processa naprav-lennoj kristallizacii lopatok GTD iz zharoprochnyh splavov s monokristallicheskoj i kompozicionnoj strukturoj [The development process of directional solidification of GTE blades with single crystal superalloys and composite structure] //Aviacionnye ma-terialy i tehnologii. 2012. №1. S. 3–8.
11. Kablov E.N., Ospennikova O.G., Sidorov V.V., Rigin V.E., Kablov D.E. Osobennosti tehnologii vyplavki i razlivki sovremennyh litejnyh vysokozharoprochnyh nikelevyh splavov [Technology features modern smelting and casting casting nickel-base superal-loys] //Vestnik MGTU im. N.Je. Baumana. Ser. «Mashinostroenie». 2011. №SP2. S. 68–78.
12. Gerasimov V.V., Visik E.M., Nikitin V.A., Zernova M.G. Opyt osvoenija tehnologii lit'ja sektorov soplovyh lopatok s monokristallicheskoj strukturoj iz splava VKNA-4U [Experience in developing casting technology sectors vane with single-crystal structure of the alloy VKNA-4U] //Aviacionnye materialy i tehnologii. 2012. №4. S. 13–18.
13. Sidorov V.V., Rigin V.E., Gorjunov A.V., Min P.G., Kablov D.E. Poluchenie Re-Ru soderzhashhego splava s ispol'zovaniem nekondicionnyh othodov [Preparation of Re-Ru-containing alloy using rejects] //Metallurgija mashinostroenija. 2012. №3. S. 15–17.
14. Sidorov V.V., Ishodzhanova I.V., Rigin V.E., Folomejkin Ju.I. Ocenka jeffektivnosti fil'tracii pri razlivke slozhnolegirovannogo nikelevogo rasplava s povyshennym kolich-estvom othodov [Evaluating the effectiveness of filtering in the casting of complex-nickel melt with an increased amount of waste] //Jelektrometallurgija. 2011. №11. S. 17–21.
15. Kablov D.E., Sidorov V.V., Min P.G. Vlijanie primesi azota na strukturu monokristal-lov zharoprochnogo nikelevogo splava ZhS30-VI i razrabotka jeffektiv-nyh sposobov ego rafinirovanija [Influence of nitrogen impurities on the structure of single-crystal superalloy nickel alloy ZHS30-VI and develop effective ways of refining its] //Aviacionnye materialy i tehnologii. 2012. №2. S. 32–36.
16. Kablov D.E., Chabina E.B., Sidorov V.V., Min P.G. Issledovanie vlijanija azota na strukturu i svojstva monokristallov iz litejnogo zharoprochnogo splava ZhS30-VI [In-vestigation of the influence of nitrogen on the structure and properties of single crystals of cast superalloy ZHS30-VI] //MiTOM. 2013. №8. S. 3–7.
6.
dx.doi.org/ 10.18577/2307-6046-2014-0-5-6-6
УДК 678.067.5
Beljaev А.А., Romanov A.M., Shirokov V.V., Shuldeshov Е.М.
Measurement of honeycomb glass fiber plasticspermittivity in free space
In given article a method of measurement of honeycomb glass fiber plastics permit-tivity in free space is considered. On the measured complex transiting ratio of the hon-eycomb glass fiber plastics sample its permittivity is calculated. The estimation of influ-ence rereflection between the sample and close located reception aerial is spent. Also comparisons of results of measurements in free space with results of measurements a waveguide method are resulted.
Reference list
1. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [Strategic directions of development of materials and technolo-gies to process them for the period up to 2030] //Aviacionnye materialy i tehnologii. 2012. №S. C. 7–17.
2. Grashhenkov D.V., Chursova L.V. Strategija razvitija kompozicionnyh i funkcional'nyh materialov [Development Strategy composite and functional materials] //Aviacionnye materialy i tehnologii. 2012. №S. S. 231–242.
3. Vinogradnyj A.V., Kolosov Ju.A., Levkov F.E. Algoritm rascheta harakteristik anten-nogo obtekatelja v priblizhenii fizicheskoj optiki [The algorithm for calculating the characteristics of the antenna radome in physical optics approximation] //Antenny. Ra-diotehnika. 2007. №7. S. 59–65.
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12. Kobak V.O. Radiolokacionnye otrazhateli [Radar reflectors]. M.: Sovetskoe radio. 1975. S. 14–17, 20–22.
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15. Baskakov S.I. Jelektrodinamika i rasprostranenie radiovoln [Electrodynamics and Propagation]. M: Librokom. 2012. 87 s.
16. Nikol'skij V.V., Nikol'skaja T.I. Jelektrodinamika i rasprostranenie radiovoln [Electro-dynamics and Propagation]. M.: Librokom. 2012. 132 s.
17. Grigorov I.N. Vse ob antennah [All about antennas]. M.: «DMK Press». 2009. 124 s.
18. Turchenkov V.A., Baranov D.E., Gagarin M.V., Shishkin M.D. Metodicheskij podhod k provedeniju jekspertizy materialov [Methodical approach to the examination of mate-rials] //Aviacionnye materialy i tehnologii. 2012. №1. S. 47–53.